Custom Feed Chute Wear Liner for Hpgr, Polished or Unground Finish

• Customization: Available
• After-sales Service: 30 Days
• Warranty: 30days
• Model NO.: Differen types
• Condition: New
• Certification: CE, ISO9001
• Standard: DIN, GB, BS
• Customized: Customized
• Material: Metal
• Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
• Size: Any Size Accepted Customized
• Grade: Yg6,Yg8,Yn8,Yn10,Yg15, Yl10.2
• Surface: Polished or Unground
• Delivery Time: 15days
• Applications: Cutting Tool
• Blank Tolerance: +/-0.05
• Product Name: Tungsten Carbide
• Quality: 100% G Virgin Materials.
• Shiping: DHL,FedEx,TNT,UPS,EMS
• MOQ: 2 Kg
• Transport Package: Carton
• Specification: Customized
• Trademark: Old Craftsman
• Origin: Hunan
• HS Code: 82090090
• Production Capacity: 7000kg/Month
• Package Size: 33.00cm * 23.00cm * 17.00cm
• Package Gross Weight: 21.000kg

Product Description

Tungsten Carbide Vacuum Brazed Wear Plate for HPGR - Redefining Durability

Product Overview

Introducing the revolutionary Tungsten Carbide Vacuum Brazed Wear Plate, a transformative leap in the realm of wear-resistant materials, expertly crafted to withstand the most extreme wear and impact challenges. This cutting-edge product masterfully merges the exceptional hardness of tungsten carbide with the sophisticated advancements of vacuum brazing technology. Specifically engineered for high-stress environments such as crusher feed chutes for HPGR, it delivers unparalleled durability and sets a new benchmark for both wear resistance and cost efficiency.

Why Choose Tungsten Carbide Vacuum Brazed Wear Plate for HPGR feed chute?

1. Material Innovation: High Hardness

   • Boasting a surface hardness that exceeds HRC70, this material ranks among the toughest available in today's industry.
   • Offers remarkable resistance to abrasion, particularly effective under high-stress, high-impact conditions.

2. Technological Breakthrough: Vacuum Brazing Excellence

   • Solves the prevalent issue of particle detachment, ensuring that tungsten carbide granules remain securely bonded to the base plate with remarkable reliability.
   • Through precision-controlled thermal processes, the material's performance stability is meticulously preserved.

3. Comprehensive Performance Upgrade

   • With an extraordinarily wear-resistant surface layer and a base plate that ensures impact toughness, this product creates a perfect synergy designed to withstand harsh environments.

Key Advantages

• Unmatched Wear Resistance: Significantly extends the lifespan by 5-10 times compared to conventional wear plates.
• Cost Efficiency: Dramatically reduces downtime, maintenance frequency, and overall operational costs.
• Adaptability to Harsh Environments: Delivers reliable performance in high-wear, high-impact, and corrosive conditions.
• Customizable Options: Offers tailored designs in terms of thickness, dimensions, and shapes to perfectly suit a wide array of applications.

Property	Tungsten Carbide	Chromium Carbide	White Iron	Manganese Steel	Ceramic
Hardness	★★★★★ (Extremely high, one of the most  wear-resistant  materials )	★★★★☆ (High hardness)	★★★★☆ (high hardness, better after  heat treatment)	★★★☆☆ (medium, dependent on  self hardening  characteristics)	★★★★★ (Extremly high, excellent wear resistance,)
Wear Resistance	★★★★★ (best, suitable  for high wearenvironments )	★★★★☆ (High wear resistance,  commonly used in  friction scenarios)	★★★★☆ (High wear  resistance,  higher economy)	★★★☆☆ (Wear resistant only  under high  impact conditions)	★★★★★ (Extremely high ,  especially suitable  for corrosive  environments)
Impact  Resistance	★★★★☆ (Good, suitable for  medium impact  environments)	★★★☆☆ (Low impact  resistance, fragile and prone to cracking)	★★☆☆☆ (Poor impact  toughness, prone to  cracking)	★★★★★ (Extremely high,  most suitable for  high impact  working conditions)	★★☆☆☆ (High brittleness, not suitable for impact scenarios)
Cost  Efficiency	★★★★☆ (High initial cost,  but long lifespan)	★★★★☆ (Medium cost,  high cost-effectiveness)	★★★☆☆ (Low cost, but  requires frequent  replacement)	★★★☆☆ (Low initial cost,  but fast wear and tear)	★★★☆☆ (High cost,  only applicable  in high-value situations)
Temperature Stability	★★★★★ (Excellent, suitable for high temperature  environments)	★★★★☆ (High,  but with limitations)	★★★☆☆ (average)	★★★☆☆ (Performance  degradation under high  temperature environment)	★★★★★ (Excellent,  able to withstand extremely high temperatures)

 

Technical Specifications

• Material: Composed of tungsten carbide granules + steel base plate for optimum performance.
• Hardness: Features a remarkable surface hardness of HRC70+.
• Thickness Range: Available in a customizable range of 6mm-50mm to meet diverse needs.
• Technology: State-of-the-art vacuum brazing technology employed for superior results.

Applications

• Mining Industry: Ideal for use in crusher feed chutes and conveyor system liners, among others.
• Cement Production: Perfect for wear-resistant liners and protective components within the cement production process.
• Power Plants: Suited for coal mill liners and flow diverters, providing optimal protection.
• Construction Waste Management: Efficiently protects impact zones from wear and tear in construction waste management.

Our company's strengths lie in our OEM capabilities, allowing us to customize wear plates from the carbide grade to the product's shape. We oversee production from the powder mixing stage, ensuring uniform quality across our wear plates. Our comprehensive production line starts from powder mixing, allowing us to maintain the highest standards of quality control from the very first step.


 

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Company Profile

Our Unique Advantages in Carbide Brazing Products:
1. Extensive Expertise in Brazing: With an impressive portfolio of thousands of carbide brazing experiments conducted over the span of 8 years, we boast unparalleled expertise and refined experience in the field.
2. Rigorous Quality Control: Our commitment to excellence is demonstrated through our rigorous quality inspection protocols that are integrated across every stage of the production process.
3. Swift Delivery: Powered by a team of seasoned professionals and state-of-the-art equipment, we guarantee prompt and reliable delivery of every order.
4. Outstanding After-Sales Service, Our proactive customer engagement strategy ensures continuous communication and satisfaction, solidifying lasting relationships with our esteemed clients.

Packaging & Shipping

Q&A

Q: Are you a trading company or manufacturer?
A: We are a factory.

Q: How long is your delivery time?
A: Typically, our delivery timeline is streamlined to ensure efficiency. If we have the goods ready in stock, it takes approximately 5-10 days. However, for items that require production, you can expect delivery within 25-35 days, contingent upon the order quantity.

Q: Do you provide samples? is it free or extra?
A: Yes, we are pleased to offer samples at no cost to you, although we kindly ask that you cover the freight charges.

Q: What are your terms of payment?
A: For seamless transactions, we require 100% payment in advance for orders under 1000 USD. For orders exceeding this amount, we request a 30% T/T payment upfront, with the remaining balance due before shipment.