Reliable Conveyor Belt Cleaning Scraper with Extended Lifespan

• Customization: Available
• After-sales Service: 30 Days
• Warranty: 30 Days
• Model NO.: ZZLGJ
• Type: Pistons
• Application: Tunnel Boring Machine
• Certification: ISO9001: 2000
• Condition: New
• Type of Tools: Power Tool Parts
• Usage: Adaptor
• Advantage: Long Life and High-Working Efficiency
• Shaping Molud: Exctrusion Mould
• Size: 100mm ~600mm Long Available
• Surface: Mirror Polished
• Grade: Yl10.2 Yg10X
• OEM Service: Available
• Small Order: Available
• Hardness: Super Hard
• Transport Package: Carton Box
• Specification: 37*27*20
• Trademark: Old Craftsman
• Origin: China
• HS Code: 82090090
• Production Capacity: 100000
• Package Size: 33.00cm * 23.00cm * 17.00cm
• Package Gross Weight: 21.000kg

Product Description

Product Description

Tungsten Carbide Secondary Belt Cleaners

Product Overview
Discover the robust and innovative solution from ZZ Old Craftsman: tungsten carbide secondary belt cleaners, meticulously engineered for high-demand sectors like mining, metallurgy, and steel production. Crafted from cutting-edge tungsten carbide, these cleaners are synonymous with superior durability and unrivaled wear resistance. Effortlessly sweeping away challenging debris-be it ore, coal, or dust-these cleaners guarantee seamless operations and elevate efficiency across diverse industrial landscapes.

Why Are More and More Customers Choosing Tungsten Carbide Secondary Belt Cleaners?

As industrial needs evolve, a growing number of enterprises are embracing tungsten carbide secondary belt cleaners. So, why do these cleaners resonate with numerous sectors? Let's delve into the compelling advantages:

1. Exceptional Wear Resistance: Why Do They Last Longer?

In demanding environments like mining and steel manufacturing, belt cleaners face relentless friction and wear. Conventional materials often falter, leading to regular replacements and costly operational pauses. Tungsten carbide, celebrated for its remarkable toughness, rivals even diamonds, enduring the challenges of high-friction, vigorous conditions with ease.

• Question: Are you looking for a solution that extends the service life of your cleaners and reduces maintenance costs?
  Answer: Unlike steel or rubber alternatives, tungsten carbide cleaners retain their sharpness and durability substantially longer, sometimes up to 10 times more. This longevity translates into fewer replacements and maintenance tasks, saving you substantial time and resources.

2. High-Temperature Resistance: Why Can They Perform in Extreme Conditions?

In settings like steel mills or during hot ore processing, temperatures can soar past 1000°C. While typical materials soften or deform under such thermal stress, tungsten carbide holds its ground, maintaining formidable strength and effectiveness even in sweltering conditions.

• Question: Can your cleaners withstand high-temperature working conditions?
  Answer: Tungsten carbide operates efficiently up to 1500°C, retaining stability and performance in hot environments. This makes it the quintessential choice for steelmaking and mining, where heat exposure is constant.

3. Superior Corrosion Resistance: How Do They Handle Harsh Chemical Environments?

Conveyor belts in fields like mining and metallurgy often encounter corrosive chemicals, including acids, alkalis, and salts. Traditional cleaners succumb to corrosion, curtailing their lifespan. Yet, tungsten carbide stands resilient against chemical assaults, ensuring enduring efficacy even in the most chemically aggressive scenarios.

• Question: Can your equipment continue to perform in corrosive environments?
  Answer: Tungsten carbide cleaners exhibit exceptional resistance to acids, alkalis, and corrosive agents. They maintain reliability and efficiency, safeguarding against corrosion-induced failures and assuring prolonged effectiveness in demanding environments.

4. Improved Cleaning Efficiency: How Does It Help Optimize Operations?

The cleaner's efficiency directly affects the entire conveyor system's performance. The formidable hardness of tungsten carbide ensures swift and effective debris removal, averting material accumulation and supporting smooth conveyor operations. This leads to reduced downtime and sustained production efficiency.

• Question: Are you looking for a cleaner that can improve your operational efficiency and minimize downtime?
  Answer: Tungsten carbide cleaners deliver unparalleled cleaning efficiency, swiftly eliminating debris to prevent blockages and minimize downtime. This results in a streamlined, more productive manufacturing process.

5. Cost-Effectiveness: Why Is It a Smart Investment?

While the initial expenditure for tungsten carbide cleaners might appear higher than that for conventional cleaners, their unmatched durability and extensive service life offer substantial returns. The significant decrease in replacement frequency and maintenance expenses offsets the initial investment, rendering it a highly cost-effective solution over time.

• Question: Are you on the lookout for an economical solution that slashes long-term maintenance and replacement costs?
  Answer: Tungsten carbide cleaners stand as an investment that reaps benefits over time. Their prolonged lifespan, coupled with outstanding performance in challenging conditions, culminates in considerable savings on maintenance and replacement, making them an astute choice for any high-wear setting.

Product Advantages

• Exceptional Wear Resistance: Tungsten carbide boasts a hardness comparable to that of diamonds, guaranteeing that the cleaners remain sharp and efficient far longer than those made of traditional materials.
• High-Temperature Resistance: With the ability to perform seamlessly at elevated temperatures of up to 1500°C, tungsten carbide is perfect for operations in steel mills, high-heat environments, and ore processing plants.
• Superior Corrosion Resistance: The corrosion-resistant properties of tungsten carbide ensure consistent cleaning performance in chemically aggressive environments.
• Efficient Cleaning: Owing to its extreme hardness, tungsten carbide facilitates swift and comprehensive removal of materials from conveyor belts.
• Customizable Design: We provide tailored sizes, shapes, and specifications to precisely align with your unique requirements and environmental conditions.

Compare with other materials:

Property	Tungsten Carbide	Chromium Carbide	White Iron	Manganese Steel	Ceramic
Hardness	★★★★★ (Extremely high, one of the most  wear-resistant  materials )	★★★★☆ (High hardness)	★★★★☆ (high hardness, better after  heat treatment)	★★★☆☆ (medium, dependent on  self hardening  characteristics)	★★★★★ (Extremly high, excellent wear resistance,)
Wear Resistance	★★★★★ (best, suitable  for high wearenvironments )	★★★★☆ (High wear resistance,  commonly used in  friction scenarios)	★★★★☆ (High wear  resistance,  higher economy)	★★★☆☆ (Wear resistant only  under high  impact conditions)	★★★★★ (Extremely high ,  especially suitable  for corrosive  environments)
Impact  Resistance	★★★★☆ (Good, suitable for  medium impact  environments)	★★★☆☆ (Low impact  resistance, fragile and prone to cracking)	★★☆☆☆ (Poor impact  toughness, prone to  cracking)	★★★★★ (Extremely high,  most suitable for  high impact  working conditions)	★★☆☆☆ (High brittleness, not suitable for impact scenarios)
Cost  Efficiency	★★★★☆ (High initial cost,  but long lifespan)	★★★★☆ (Medium cost,  high cost-effectiveness)	★★★☆☆ (Low cost, but  requires frequent  replacement)	★★★☆☆ (Low initial cost,  but fast wear and tear)	★★★☆☆ (High cost,  only applicable  in high-value situations)
Temperature Stability	★★★★★ (Excellent, suitable for high temperature  environments)	★★★★☆ (High,  but with limitations)	★★★☆☆ (average)	★★★☆☆ (Performance  degradation under high  temperature environment)	★★★★★ (Excellent,  able to withstand extremely high temperatures)

Applications

• Mining: Perfectly suited for managing high-load substances such as coal, ore, and rocks within mining operations.
• Metallurgy: Ideal for deployment in steel mills and other environments characterized by high temperatures and corrosion within the metallurgy sector.
• Cement and Construction: Deployed for conveyor belt cleaning in cement manufacturing and construction material production.
• Other Heavy Industries: An impeccable choice for any industry demanding a robust, high-efficiency belt cleaning solution for arduous working environments.

Customer Cases

• A Mining Company: Upon transitioning to tungsten carbide secondary belt cleaners, the company experienced a service life extension from 3 to 12 months, resulting in a 70% cut in maintenance costs and reduced interruptions due to material build-up.
• A Steel Plant: Tungsten carbide cleaners contributed to a reduction in downtime from equipment wear and tear, enhancing production efficiency by 20%.

For further detailed information on specific types, please reach out to us for personalized assistance.


 

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Packaging & Shipping

Q&A

Q1: Are you a manufacturer or a trading company?
We proudly stand as a manufacturer specializing in top-tier tungsten carbide products, delivering unparalleled craftsmanship that sets us apart in the industry.

Q2: Where is your factory located?
Nestled in the vibrant industrial hub of Zhuzhou city, Hunan province, our factory is conveniently situated just a short one-hour drive from Changsha airport, ensuring easy access for all our clients.

Q3: Are the products of High Quality?
Absolutely. We conduct rigorous testing of the raw materials prior to commencing bulk production. Our comprehensive checks are meticulously designed to ensure excellence. include assessments of physical properties, shape, and tolerance to guarantee only the finest products reach you before shipping, epitomizing quality assurance.

Q4: What's your delivery time?
Typically, if the items are in stock, we ensure swift delivery within 3-5 days. For out-of-stock items, delivery ranges from 7-25 days, accommodating order volume and ensuring timely fulfillment.

Q5: Do you provide samples?
While we usually don't offer free samples, we are pleased to offset the sample cost against your bulk orders, ensuring exceptional value and fostering trusted partnerships in every transaction.

Q6: How to place an order of tungsten carbide products?
1. Simply fill out your Order List in our seamless online Inquiry System. (You can also reach out directly to our dedicated sales team via E-mail, WeChat, or Whatsapp for personalized assistance.) 2. Expect our prompt response within 12 hours upon receiving your message, as we pride ourselves on exceptional customer service and timely communication.