Product Description
Crafted with unparalleled precision and designed for ultimate endurance, our Tungsten Cement Carbide Conveyor Belt Scraper is a pinnacle of innovation for high-wear and high-impact scenarios. Perfectly tailored for the rigorous demands of industries such as mining, sand, stone crushing, and coal transportation, this advanced scraper utilizes state-of-the-art vacuum brazing technology. This groundbreaking method creates a formidable and uniform bond between carbide and steel, ensuring unmatched durability, superior wear resistance, and outstanding corrosion protection. Engineered for peak performance in the most challenging conditions, this scraper offers exceptional longevity and requires minimal maintenance, making it an indispensable choice for professionals who demand the best. Solution in the realm of industrial conveyor belt cleaning, offering profound performance improvements.
Key Features
- Superior Wear Resistance: The incorporation of tungsten carbide remarkably enhances durability, providing exceptional resilience against abrasiveness and wear.
- High-Temperature Stability: Ensures reliable and steadfast performance even under extreme temperatures, maintaining integrity and efficiency.
- Corrosion Resistance: Expertly crafted to withstand exposure to harsh chemicals and abrasive environments, ensuring long-lasting performance.
- Extended Service Life: Ingeniously engineered to deliver prolonged service life, significantly reducing the frequency of replacements and minimizing maintenance costs.
- Precision Engineering: Guarantees smooth, consistent quality and precise dimensional accuracy for optimal performance.
Technical Specifications
Parameter |
Details |
Material |
Tungsten carbide + stainless steel |
Hardness |
Up to 92.5 HRA |
Bonding Method |
Vacuum brazing |
Operating Temperature |
-40°C to 300°C |
Corrosion Resistance |
High |
Application Industries |
Mining, stone crushing, coal, solid waste |
Available Sizes |
Customizable based on requirements |
Service Life |
3-5 times longer than standard scrapers |
Customization Options
We offer a wide range of sizes and configurations to seamlessly integrate with specific equipment and application requirements. Contact us to explore your unique specifications and discover how we can best serve your needs.
Beyond belt scrapers, our diverse portfolio includes a vast array of
solutions tailored to industries requiring outstanding wear and impact resistance. Our premier offerings comprise
belt scrapers,
mining wear plates,
crusher hammer heads,
components for sand-making machines,
linings for refractory brick molds, and
mixer blades.
Key Features
Feature |
Details |
Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
Product |
Key Features |
Applications |
Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
Industry |
Application |
Benefits |
Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
Benefit |
Details |
Durability |
Products last up to 10 times longer than traditional components. |
Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
CustomSolutions |
Tailored designs to meet unique operational requirements. |
Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
Industry |
Feedback |
Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
CompanyProfile
Our Advantage on Carbide Brazing Products:
1. Unmatched Expertise in Brazing: With a wealth of over eight years in experience and a myriad of carbide brazing experiments under our belt, we have honed our skills to deliver unparalleled expertise that stands head and shoulders above the rest.
2. Rigorous Quality Control: From inception to completion, our commitment to quality is unwavering. Each stage of production is meticulously inspected, ensuring that the highest standards are not only met but exceeded.
3. Rapid Delivery: Our adept team of seasoned artisans, armed with state-of-the-art technology, guarantees that your orders are executed with breathtaking speed and precision, providing you with a seamless experience.
4. Superior After-Sales Service: Our dedication to excellence transcends the point of sale. We establish and maintain close communication with our valued customers, ensuring their utmost satisfaction and fostering trust in our exceptional products.
Packaging & Shipping
Q&A
Q1: Are you a manufacturer or a trading company?
We proudly stand as a dedicated manufacturer renowned for our tungsten carbide products. Our expertise shines brilliantly in crafting specialized carbide vacuum brazing products, all executed with unparalleled precision and craftsmanship.
Q2: Where is your factory located?
Our state-of-the-art facility is nestled in the vibrant city of Zhuzhou, within the dynamic Hunan province, conveniently just a brief 1-hour drive away from the bustling Changsha airport.
Q3: Are the products high quality?
Absolutely! Our dedication to quality is unwavering and steadfast. We meticulously conduct tests on raw materials before commencing bulk production, ensuring excellence from the start. We rigorously verify physical properties, shape, and tolerance, ensuring that only superior, qualified products are shipped to our valued clients.
Q4: What's your delivery time?
Generally, for in-stock items, delivery is swift, occurring within 3-5 days. For items not in stock, anticipate a 7-25 day window, depending on the order quantity and specific requirements.
Q5: Do you provide samples?
We typically do not offer free samples. However, for your convenience, sample costs can be deducted from your bulk orders, facilitating a seamless purchasing experience.
Q6: How to place an order for tungsten carbide products?
1. Simply complete your Order List using our user-friendly online Inquiry System. Alternatively, engage with our dedicated sales team via E-mail, WeChat, or Whatsapp to start your purchase journey.2. Rest assured, you'll receive a prompt response within 12 hours of your inquiry, ensuring swift and efficient service tailored to your needs.