Product Description
Crafted with unparalleled precision and engineered for steadfast endurance, our Tungsten Cement Carbide Conveyor Belt Scraper leads the charge in innovation, designed specifically for high-wear and high-impact environments. Perfectly tailored for rigorous industries such as mining, sand, stone crushing, and coal transportation, this scraper employs state-of-the-art vacuum brazing technology, forging a robust and uniform bond between carbide and steel. This advanced technique guarantees unmatched durability, extraordinary wear resistance, and superior corrosion protection. Meticulously crafted for optimal performance in the toughest conditions, this scraper promises an extended lifespan and requires minimal maintenance, ensuring your operations run smoothly. Solution in the domain of industrial conveyor belt cleaning.
Key Features
- Superior Wear Resistance: The inclusion of premium tungsten carbide dramatically enhances durability, providing resilience against abrasive challenges.
- High-Temperature Stability: Delivers reliable performance even under extreme thermal conditions.
- Corrosion Resistance: Expertly engineered to withstand exposure to harsh chemicals and abrasive environments.
- Extended Service Life: Designed with meticulous attention to detail to provide prolonged usage, effectively reducing the frequency of replacements and maintenance costs.
- Precision Engineering: Ensures smooth operation, consistent quality, and precision in dimensions.
Technical Specifications
Parameter |
Details |
Material |
Tungsten carbide + stainless steel |
Hardness |
Up to 92.5 HRA |
Bonding Method |
Vacuum brazing |
Operating Temperature |
-40°C to 300°C |
Corrosion Resistance |
High |
Application Industries |
Mining, stone crushing, coal, solid waste |
Available Sizes |
Customizable based on requirements |
Service Life |
3-5 times longer than standard scrapers |
Customization Options
We offer a wide array of sizes and configurations to seamlessly integrate with your specific equipment and application requirements. Contact us to discuss how we can meet your unique specifications.
Beyond belt scrapers, our diverse portfolio includes a comprehensive range of
solutions tailored for industries that demand exceptional wear and impact resistance. Our premier offerings include
belt scrapers,
mining wear plates,
crusher hammer heads,
components for sand-making machines,
linings for refractory brick molds, and
mixer blades.
Key Features
Feature |
Details |
Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
Product |
Key Features |
Applications |
Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
Industry |
Application |
Benefits |
Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
Benefit |
Details |
Durability |
Products last up to 10 times longer than traditional components. |
Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
CustomSolutions |
Tailored designs to meet unique operational requirements. |
Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
Industry |
Feedback |
Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
CompanyProfile
Our Advantage on Carbide Brazing Products:
1. Unmatched Expertise in Brazing: With over eight glorious years of dedicated experience, we have orchestrated thousands of carbide brazing experiments, honing our skills to perfection. This dedication enables us to provide you with unparalleled expertise, setting industry benchmarks.
2. Rigorous Quality Control: From inception to completion, our commitment to quality is unwavering. We meticulously inspect each stage of our production line, ensuring that our products meet and exceed superior standards. This rigorous approach guarantees excellence in every piece.
3. Rapid Delivery: Our team of seasoned artisans, armed with cutting-edge technology, assures that your orders are fulfilled with breathtaking speed and precision. Experience the seamless blend of tradition and innovation with every delivery.
4. Superior After-Sales Service: Our promise extends beyond the point of sale; we maintain close and proactive communication with our cherished customers, ensuring complete satisfaction and fostering trust in our high-quality products.
Packaging & Shipping
Q&A
Q1: Are you a manufacturer or a trading company?
We proudly stand as a dedicated manufacturer of tungsten carbide products. Our expertise radiates brilliance through our specialized carbide vacuum brazing products, each crafted with unparalleled precision and mastery.
Q2: Where is your factory located?
Our state-of-the-art facility is nestled in the vibrant city of Zhuzhou, Hunan province, offering you a convenient 1-hour drive from the bustling Changsha airport, ensuring easy accessibility for all our esteemed clients.
Q3: Are the products high quality?
Absolutely! Our commitment to quality is unwavering. We meticulously test raw materials before bulk production. We rigorously check physical properties, shape, and tolerance to ensure only qualified products are shipped, maintaining the high standards you expect.
Q4: What's your delivery time?
Typically, if in stock, we deliver in 3-5 days, ensuring prompt service. If not, anticipate a 7-25 day window, dependent on the order quantity, allowing for flexibility and tailored solutions.
Q5: Do you provide samples?
We generally do not offer free samples. However, to ease your purchasing decision, sample costs can be deducted from your bulk orders, offering you a seamless and convenient experience.
Q6: How to place an order for tungsten carbide products?
1. Simply fill out your Order List in our online Inquiry System. Alternatively, feel free to reach out to our dedicated sales team via E-mail, WeChat, or Whatsapp, where our experts are ready to assist you.2. Expect a prompt response within 12 hours of receiving your message to ensure swift and efficient service, putting your needs at the forefront of everything we do.