High-Quality Hpgr Wear Liner for Feed Chute, Custom Sizes Available

• Customization: Available
• After-sales Service: 30 Days
• Warranty: 30days
• Model NO.: Differen types
• Condition: New
• Certification: CE, ISO9001
• Standard: DIN, GB, BS
• Customized: Customized
• Material: Metal
• Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
• Size: Any Size Accepted Customized
• Grade: Yg6,Yg8,Yn8,Yn10,Yg15, Yl10.2
• Surface: Polished or Unground
• Delivery Time: 15days
• Applications: Cutting Tool
• Blank Tolerance: +/-0.05
• Product Name: Tungsten Carbide
• Quality: 100% G Virgin Materials.
• Shiping: DHL,FedEx,TNT,UPS,EMS
• MOQ: 2 Kg
• Transport Package: Carton
• Specification: Customized
• Trademark: Old Craftsman
• Origin: Hunan
• HS Code: 82090090
• Production Capacity: 7000kg/Month
• Package Size: 33.00cm * 23.00cm * 17.00cm
• Package Gross Weight: 21.000kg

Product Description

Tungsten Carbide Vacuum Brazed Wear Plate for HPGR - Unleashing New Durability Standards

Comprehensive Product Overview

Introducing the Tungsten Carbide Vacuum Brazed Wear Plate, a revolutionary leap forward in wear-resistant solutions. Designed to conquer challenges of extreme wear and impact, this trailblazing product merges the exceptional hardness of tungsten carbide with state-of-the-art vacuum brazing technology. Crafted for deployment in high-stress environments such as crusher feed chutes for HPGR, it offers unrivaled durability, setting an unparalleled benchmark for wear resistance and cost-effectiveness.

Why Opt for Tungsten Carbide Vacuum Brazed Wear Plate in HPGR Feed Chutes?

1. Innovative Material Composition: Superior Hardness

   • With surface hardness surpassing HRC70, it stands as one of the most resilient materials in the industry.
   • Outstanding resistance to abrasion, especially under conditions of high stress and impact.

2. Technological Marvel: Excellence in Vacuum Brazing

   • Solves the prevalent issue of particle detachment, securing tungsten carbide granules firmly to the base plate.
   • Precision-controlled thermal processes ensure the material's performance consistency.

3. All-Encompassing Performance Enhancement

   • The surface layer delivers extraordinary wear resistance while the base plate guarantees impact toughness, creating a seamless integration for challenging environments.

Major Advantages

• Unrivaled Wear Resistance: Extends the lifespan by a remarkable 5-10 times over traditional wear plates.
• Economical Efficiency: Reduces downtime, maintenance intervals, and overall operational expenses.
• Versatility in Hostile Environments: Exhibits reliable performance in high-wear, high-impact, and corrosive settings.
• Flexible Customization Options: Designs tailored for thickness, dimensions, and shapes to meet various application needs.

Compare with other materials:

Property	Tungsten Carbide	Chromium Carbide	White Iron	Manganese Steel	Ceramic
Hardness	★★★★★ (Extremely high, one of the most  wear-resistant  materials )	★★★★☆ (High hardness)	★★★★☆ (high hardness, better after  heat treatment)	★★★☆☆ (medium, dependent on  self hardening  characteristics)	★★★★★ (Extremly high, excellent wear resistance,)
Wear Resistance	★★★★★ (best, suitable  for high wearenvironments )	★★★★☆ (High wear resistance,  commonly used in  friction scenarios)	★★★★☆ (High wear  resistance,  higher economy)	★★★☆☆ (Wear resistant only  under high  impact conditions)	★★★★★ (Extremely high ,  especially suitable  for corrosive  environments)
Impact  Resistance	★★★★☆ (Good, suitable for  medium impact  environments)	★★★☆☆ (Low impact  resistance, fragile and prone to cracking)	★★☆☆☆ (Poor impact  toughness, prone to  cracking)	★★★★★ (Extremely high,  most suitable for  high impact  working conditions)	★★☆☆☆ (High brittleness, not suitable for impact scenarios)
Cost  Efficiency	★★★★☆ (High initial cost,  but long lifespan)	★★★★☆ (Medium cost,  high cost-effectiveness)	★★★☆☆ (Low cost, but  requires frequent  replacement)	★★★☆☆ (Low initial cost,  but fast wear and tear)	★★★☆☆ (High cost,  only applicable  in high-value situations)
Temperature Stability	★★★★★ (Excellent, suitable for high temperature  environments)	★★★★☆ (High,  but with limitations)	★★★☆☆ (average)	★★★☆☆ (Performance  degradation under high  temperature environment)	★★★★★ (Excellent,  able to withstand extremely high temperatures)

 

Detailed Technical Specifications

• Material Composition: Tungsten carbide granules bonded with a robust steel base plate
• Hardness Level: Surface hardness exceeding HRC70
• Variable Thickness Range: 6mm-50mm (customizable to application requirements)
• Advanced Technology: High-precision vacuum brazing process

Extensive Applications

• Mining Operations: Ideal for crusher feed chutes and conveyor system liners
• Cement Manufacturing: Perfect for wear-resistant liners and protective components
• Energy Production Facilities: Essential for coal mill liners and flow diverters
• Construction and Waste Management: Provides critical impact zone protection

Our company's distinctive strength lies in OEM capabilities. We custom-design wear plates, allowing us to fine-tune from the carbide grade to the product's shape. Our production process begins with powder mixing, ensuring quality control from the initial step to guarantee uniform quality of wear plates. We operate a complete production line starting from powder mixing:


 

Hot Products

Company Profile

Our advantage on carbide brazing products:
1. Extensive expertise in carbide brazing: Over the past 8 years, we've conducted thousands of successful experiments, allowing us to accumulate invaluable experience and deliver outstanding results.
2. Rigorous quality assurance: We maintain meticulous quality inspections throughout every stage of our production line, ensuring superior product standards.
3. Rapid delivery: Our highly skilled workforce and state-of-the-art equipment empower us to guarantee fast and reliable delivery of all orders.
4. Exceptional after-sales service, We prioritize ongoing communication with our customers to ensure their complete satisfaction and continually build strong, lasting relationships.

Packaging & Shipping

Q&A

Q: Are you a trading company or manufacturer?
A: We are a factory.

Q: How long is your delivery time?
A: Typically, if we have the items ready to go in our inventory, it takes about 5-10 days. However, if they need to be produced, the delivery time extends to 25-35 days, and this can vary based on the order quantity.

Q: Do you provide samples? is it free or extra?
A: Certainly, we offer samples at no charge to you, although we kindly request that you handle the freight costs.

Q: What are your terms of payment?
A: For payments under 1000 USD, we require full payment upfront. For amounts exceeding 1000 USD, 30% should be paid in advance via T/T, with the remaining balance due before shipment.