Product Description
Crafted with unwavering precision and engineered for unparalleled endurance, our Tungsten Cement Carbide Conveyor Belt Scraper is a groundbreaking marvel in high-wear and high-impact scenarios. Perfectly adapted for challenging environments such as mining, sand, stone crushing, and coal transportation, this scraper utilizes state-of-the-art vacuum brazing technology to create a powerful and seamless bond between carbide and steel. This advanced construction ensures unparalleled durability, exceptional wear resistance, and superior corrosion protection. Customized for peak performance in the most demanding conditions, this scraper guarantees extended longevity and minimal maintenance, making it an indispensable choice for industrial excellence. solution in the realm of industrial conveyor belt cleaning.
Key Features
- Superior Wear Resistance: The integration of tungsten carbide dramatically enhances durability, ensuring resilience against abrasiveness and extending the lifespan of the scraper.
- High-Temperature Stability: Ensures reliable and consistent performance even when subjected to extreme temperatures, maintaining operational efficiency.
- Corrosion Resistance: Expertly crafted to withstand exposure to harsh chemicals and abrasive environments, ensuring long-term durability and reliability.
- Extended Service Life: Thoughtfully designed to offer prolonged usage, significantly reducing the frequency of replacements and lowering maintenance costs.
- Precision Engineering: Assures smooth, consistent quality and accuracy in dimensions, delivering optimal performance and reliability.
Technical Specifications
| Parameter |
Details |
| Material |
Tungsten carbide + stainless steel |
| Hardness |
Up to 92.5 HRA |
| Bonding Method |
Vacuum brazing |
| Operating Temperature |
-40°C to 300°C |
| Corrosion Resistance |
High |
| Application Industries |
Mining, stone crushing, coal, solid waste |
| Available Sizes |
Customizable based on requirements |
| Service Life |
3-5 times longer than standard scrapers |
Customization Options
We offer a wide range of sizes and configurations to perfectly integrate with specific equipment and application requirements. Contact us to discuss your unique specifications and discover the ideal solution for your needs.
Beyond belt scrapers, our diverse portfolio showcases an extensive array of
solutions tailored to industries requiring exceptional wear and impact resistance. Our leading offerings include
belt scrapers,
mining wear plates,
crusher hammer heads,
components for sand-making machines,
linings for refractory brick molds, and
mixer blades.
Key Features
| Feature |
Details |
| Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
| Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
| Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
| Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
| Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
| Product |
Key Features |
Applications |
| Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
| Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
| Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
| Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
| Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
| Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
| Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
| Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
| Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
| Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
| Industry |
Application |
Benefits |
| Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
| Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
| Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
| Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
| Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
| Benefit |
Details |
| Durability |
Products last up to 10 times longer than traditional components. |
| Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
| CustomSolutions |
Tailored designs to meet unique operational requirements. |
| Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
| Industry |
Feedback |
| Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
| Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
| Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
CompanyProfile
Our Advantage on Carbide Brazing Products:
1. Unmatched Expertise in Brazing: With an illustrious journey spanning over eight years, we have immersed ourselves in the intricate art of carbide brazing. Our dedication has led us to conduct thousands of experiments, refining our skills to emerge as leaders with unmatched expertise.
2. Rigorous Quality Control: We uphold an unwavering dedication to quality, meticulously scrutinizing every phase of our production line. From inception to completion, our rigorous quality control processes ensure that only the highest standards are met, providing you with products that exemplify excellence.
3. Rapid Delivery: Our team, composed of seasoned artisans and armed with the latest in cutting-edge technology, is committed to fulfilling your orders with remarkable speed and precision. Count on us for timely delivery that meets your demands without compromise.
4. Superior After-Sales Service: Our dedication doesn't end with the sale; it extends far beyond. We engage in continuous and open communication with our valued customers to ensure their complete satisfaction. Our goal is to build enduring trust in our products and services.
Packaging & Shipping
Q&A
Q1: Are you a manufacturer or a trading company?
We proudly stand as a dedicated manufacturer of tungsten carbide products. Our expertise shines through in specialized carbide vacuum brazing products crafted with precision, setting us apart in the industry.
Q2: Where is your factory located?
Our state-of-the-art facility is nestled in the vibrant city of Zhuzhou, Hunan province, just a convenient 1-hour drive from the bustling Changsha airport, offering seamless access for our clients.
Q3: Are the products high quality?
Absolutely! Our commitment to unparalleled quality is unwavering. We meticulously test raw materials before bulk production to ensure excellence. We rigorously check the physical properties, shape, and tolerance of our products, ensuring that only those meeting our high standards are shipped to you.
Q4: What's your delivery time?
Typically, if in stock, we deliver in 3-5 days. If not, anticipate a 7-25 day window, dependent on the order quantity, ensuring flexibility and reliability in service.
Q5: Do you provide samples?
We generally do not offer free samples. However, for your convenience, sample costs can be deducted from your bulk orders, reflecting our dedication to customer satisfaction.
Q6: How to place an order for tungsten carbide products?
1. Simply fill out your Order List in our user-friendly online Inquiry System. Alternatively, feel free to reach out to our dedicated sales team via E-mail, WeChat, or Whatsapp for personalized assistance.2. Expect a prompt response within 12 hours of receiving your message, ensuring swift and efficient service tailored to your needs.
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