Efficient Conveyor Belt Scraper Maintenance Tool for Heavy-Duty Applications
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Product Details
| Customization: | Available |
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| After-sales Service: | 30days |
| Warranty: | 30days |
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Year of Establishment
2014-09-09
Number of Employees
15
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Basic Info.
- Model NO.
- ZZLGJ24111805
- Certification
- ISO 9001:2000
- Standard
- Customized
- Surface Treatment
- Sand Blast
- Manufacturing Process
- Casting
- Material
- Carbide and Stainless Steel
- Bonding Method
- Vacuum Brazing with Seamless, High-Strength Bondin
- Wear Resistance
- Exceptional Durability for High-Abrasion Condition
- Corrosion Resistance
- Excellent Resistance to Chemical Corrosion
- Impact Resistance
- Strong Bonding Withstands High-Impact
- Industries
- Mining, Crushing, Sand and Stone Processing, Coal
- Equipment
- Conveyor Belt Cleaning Systems and Scraper Cleanin
- Material Handling
- Effective for Abrasive Materials Like Ores, Sand
- Manufacturing
- Vacuum Brazing Ensures Bonding in an Oxygen-Free E
- Precision Machining
- Smooth Surfaces and Minimal Assembly Errors
- Hardness
- 91.5hra
- Stable Quality
- Uniform Bonding Avoids Stress Concentration, Ensur
- Extended Lifespan
- Lasts Significantly Longer Than Conventional Scrap
- Low Maintenance
- Maintains High Performance with Reduced Replacemen
- Size Range
- Available in Various Sizes to Fit Different Equipm
- Custom Designs
- Tailored Shapes, Sizes, and Performance Features B
- Transport Package
- Carton Box
- Specification
- 37*23*17
- Trademark
- Old Craftsman
- Origin
- China
- HS Code
- 82090090
- Production Capacity
- 30000pieces/Month
Packaging & Delivery
- Package Size
- 33.00cm * 23.00cm * 17.00cm
- Package Gross Weight
- 20.000kg
Product Description
Crafted with unparalleled precision and designed for ultimate endurance, the Tungsten Cement Carbide Conveyor Belt Scraper by Zhuzhou Old Craftsman Precision Alloy Co., Ltd. spearheads innovation in environments demanding high wear and impact resilience. Ideal for challenging settings such as mining, sand, stone crushing, and coal transportation, this scraper utilizes state-of-the-art vacuum brazing technology. This advanced process creates a powerful and seamless union between carbide and steel, ensuring exceptional durability, unrivaled wear resistance, and superior corrosion protection. Designed for optimal efficiency in the harshest conditions, this scraper offers remarkable longevity and requires minimal maintenance. Solution in the specialized field of industrial conveyor belt cleaning.
Key Features
- Superior Wear Resistance: The integration of tungsten carbide dramatically enhances durability, providing remarkable resilience against abrasiveness, thus extending the life span of the scraper.
- High-Temperature Stability: Ensures reliable and consistent performance, even under the stress of extreme temperatures, maintaining efficacy in demanding environments.
- Corrosion Resistance: Expertly crafted to withstand exposure to harsh chemicals and abrasive environments, preserving its structural integrity and performance.
- Extended Service Life: Carefully engineered to offer extended use, significantly reducing the need for frequent replacements and minimizing maintenance costs.
- Precision Engineering: Ensures flawless, consistent quality and precise dimensional accuracy for superior performance.
Technical Specifications
| Parameter | Details |
|---|---|
| Material | Tungsten carbide + stainless steel |
| Hardness | Up to 92.5 HRA |
| Bonding Method | Vacuum brazing |
| Operating Temperature | -40°C to 300°C |
| Corrosion Resistance | High |
| Application Industries | Mining, stone crushing, coal, solid waste |
| Available Sizes | Customizable based on requirements |
| Service Life | 3-5 times longer than standard scrapers |
Customization Options
We offer a comprehensive range of sizes and configurations to perfectly align with specific equipment and application needs. Contact us to discuss your tailored specifications.
Key Features
| Feature | Details |
|---|---|
| Exceptional Durability | Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
| Advanced Technology | Vacuum brazing ensures strong bonding and superior impact resistance. |
| Versatile Applications | Tailored solutions for mining, sand-making, refractory production, and more. |
| Temperature Resistance | Performs reliably in temperatures ranging from -40°C to 300°C. |
| Cost Efficiency | Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
| Product | Key Features | Applications |
|---|---|---|
| Belt Scraper | Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. | Mining, coal plants, ports. |
| Wear Plates | High impact and wear resistance for mining and crushing applications. | Mining, solid waste treatment. |
| Crusher Hammer Heads | Long-lasting performance under high-impact, high-wear conditions. | Sand-making machines, crushers. |
| Refractory Brick Liners | Resistant to wear and heat, significantly longer lifespan than traditional liners. | Refractory brick production. |
| Mixer Blades | Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. | Concrete mixers, solid waste processing. |
Technical Specifications
| Parameter | Belt Scraper | Wear Plate | Hammer Head | Liner/Mixer Blade |
|---|---|---|---|---|
| Tungsten Carbide Hardness | ≥ 92.5 HRA | ≥ 92.5 HRA | ≥ 92.5 HRA | ≥ 92.5 HRA |
| Bonding Method | Vacuum Brazing | Vacuum Brazing | Vacuum Brazing | Vacuum Brazing |
| Operating Temperature | -40°C to 300°C | -40°C to 300°C | -40°C to 300°C | -40°C to 300°C |
| Lifespan | 5-10x traditional products | 5-10x traditional products | 5-10x traditional products | 5-10x traditional products |
Applications
| Industry | Application | Benefits |
|---|---|---|
| Mining | Conveyor belt cleaning, wear plates for ore processing. | Reduced downtime, improved operational efficiency. |
| Sand-Making | Crusher hammer heads, machine components for high-wear environments. | Enhanced durability and wear resistance for longer runs. |
| Refractory Production | Mold liners for bricks, resistant to high temperatures and abrasion. | Significantly extended mold lifespan, lower replacement costs. |
| Solid Waste Treatment | Mixer blades for abrasive materials. | Prolonged service life, reduced maintenance frequency. |
| Coal and Cement Plants | Belt scrapers and wear liners for handling coal and cement residue. | Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
| Benefit | Details |
|---|---|
| Durability | Products last up to 10 times longer than traditional components. |
| Cost Savings | Reduced downtime and maintenance costs increase profitability. |
| CustomSolutions | Tailored designs to meet unique operational requirements. |
| Proven Technology | Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
| Industry | Feedback |
|---|---|
| Mining | "The wear plates and belt scrapers significantly improved our conveyor system uptime." |
| Refractory Production | "Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
| Sand-Making | "Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
1. Unmatched Expertise in Brazing: Boasting over eight years of dedicated experience, we have conducted thousands of carbide brazing experiments, refining our skills to perfection to offer unmatched expertise that stands head and shoulders above the rest.
2. Rigorous Quality Control: From inception to completion, we uphold an unwavering commitment to excellence by meticulously examining every step of the production process, ensuring that the highest standards are consistently achieved.
3. Rapid Delivery: Our team of seasoned artisans, armed with state-of-the-art technology, ensures your orders are executed with remarkable speed and precision, delivering excellence right to your doorstep.
4. Superior After-Sales Service: Our dedication extends well beyond the point of sale; we engage in continuous communication with our clients to guarantee their complete satisfaction and foster enduring trust in our products.
Q1: Are you a manufacturer or a trading company?We proudly stand as a dedicated manufacturer of premium tungsten carbide products. Our expertise shines through in our specialized carbide vacuum brazing creations, crafted with meticulous precision and unparalleled care.
Q2: Where is your factory located?
Our state-of-the-art manufacturing facility is nestled in the vibrant city of Zhuzhou, Hunan Province. Conveniently situated just a short 1-hour drive from the bustling Changsha airport, it is perfectly poised to serve global needs.
Q3: Are the products high quality?
Absolutely! Our unwavering commitment to excellence ensures that we meticulously test raw materials before embarking on bulk production. We conduct rigorous checks on physical properties, shape, and tolerance, ensuring that only the most qualified products are shipped to you.
Q4: What's your delivery time?
Typically, if your desired products are in stock, we deliver in a swift 3-5 days. For items not immediately available, anticipate a delivery window of 7-25 days, tailored to your order quantity.
Q5: Do you provide samples?
While we generally do not offer complimentary samples, we are pleased to offset sample costs against your bulk orders to ensure a seamless purchasing experience.
Q6: How to place an order for tungsten carbide products?
1. Simply fill out your Order List in our user-friendly online Inquiry System. Alternatively, connect effortlessly with our dedicated sales team via E-mail, WeChat, or Whatsapp.2. Rest assured, you'll receive a prompt response within 12 hours of reaching out, ensuring swift and efficient service tailored to your needs.
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