| Customization: | Available |
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| After-sales Service: | 90days |
| Warranty: | 90days |
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Product Overview:
Our High Corrosion Resistant Tungsten Carbide Brazed Composite Wear Liners for Chute are meticulously designed to deliver exceptional impact and wear resistance, ensuring unparalleled protection for chutes in mining and material handling sectors. Engineered from robust, high-strength tungsten carbide, these liners are expertly bonded using advanced vacuum brazing technology, dramatically enhancing the service life of your equipment, slashing maintenance expenses, and boosting production efficiencies.
Perfect for ore transfer, crusher hoppers, or conveyor systems, our liners guarantee enduring and reliable protection even under extreme conditions, minimizing downtime and optimizing operational performance.
Product Advantages:
Superior Wear Resistance: Fabricated with high-hardness and strength tungsten carbide, our liners provide outstanding wear resistance in abrasive settings, significantly reducing the need for frequent replacements.
High Impact Resistance: Specially designed to endure heavy material impacts, our liners safeguard chutes and material handling systems, ensuring stable and long-term operation.
Long Service Life: Utilizing vacuum brazing technology, the liners are securely attached to their base, preventing detachment and prolonging service life by more than 5 times over conventional liners.
Reduced Maintenance Costs: Exceptional wear and impact resistance extends replacement intervals, cutting down maintenance frequency and costs.
Easy Installation: Our liners are custom-crafted to precisely fit your equipment, allowing for effortless installation, minimizing downtime, and enhancing productivity.
Application Areas:
Our mining chute liners find extensive use across the following applications:
Technical Specifications of High Wear-Resistant Mining Chute Liners
| Parameter | Details |
|---|---|
| Material | High-strength alloy |
| Hardness | HRC 60-65 |
| Thickness Options | Customizable (10mm, 20mm, 30mm, etc.) |
| Operating Temperature | Suitable for high-temperature and high-pressure environments |
| Bonding Technology | Vacuum brazing |
| Lifespan | 36-60 months (depending on usage conditions) |
| Impact Resistance | High impact resistance, designed for heavy-duty use |
| Customization | Available upon request (custom sizes and shapes) |
| Applicable Industries | Mining, Quarrying, Cement Plants, Steel Mills, etc. |
| Property | Tungsten Carbide | Chromium Carbide | White Iron | Manganese Steel | Ceramic |
| Hardness | ★★★★★ (Extremely high, one of the most wear-resistant materials ) |
★★★★☆ (High hardness) |
★★★★☆ (high hardness, better after heat treatment) |
★★★☆☆ (medium, dependent on self hardening characteristics) |
★★★★★ (Extremly high, excellent wear resistance,) |
| Wear Resistance |
★★★★★ (best, suitable for high wearenvironments ) |
★★★★☆ (High wear resistance, commonly used in friction scenarios) |
★★★★☆ (High wear resistance, higher economy) |
★★★☆☆ (Wear resistant only under high impact conditions) |
★★★★★ (Extremely high , especially suitable for corrosive environments) |
| Impact Resistance |
★★★★☆ (Good, suitable for medium impact environments) |
★★★☆☆ (Low impact resistance, fragile and prone to cracking) |
★★☆☆☆ (Poor impact toughness, prone to cracking) |
★★★★★ (Extremely high, most suitable for high impact working conditions) |
★★☆☆☆ (High brittleness, not suitable for impact scenarios) |
| Cost Efficiency |
★★★★☆ (High initial cost, but long lifespan) |
★★★★☆ (Medium cost, high cost-effectiveness) |
★★★☆☆ (Low cost, but requires frequent replacement) |
★★★☆☆ (Low initial cost, but fast wear and tear) |
★★★☆☆ (High cost, only applicable in high-value situations) |
| Temperature Stability |
★★★★★ (Excellent, suitable for high temperature environments) |
★★★★☆ (High, but with limitations) |
★★★☆☆ (average) |
★★★☆☆ (Performance degradation under high temperature environment) |
★★★★★ (Excellent, able to withstand extremely high temperatures) |
Summary
Tungsten Carbide: The superior material for extreme conditions, combining unmatched hardness, wear resistance, and temperature stability.
Chromium Carbide: An economical choice for moderate wear and temperature scenarios.
White Iron: Cost-effective but limited in terms of toughness and versatility.
Manganese Steel: Perfect for high-impact situations, though less efficient in purely abrasive conditions.
Ceramic: Ceramic components are exceptional for applications demanding lightness, high wear resistance, and the ability to withstand corrosive environments. However, they are known for being fragile and relatively costly.
From the above insights, it is evident that Tungsten Carbide has emerged as an essential material in modern industry. Celebrated for its exceptional high hardness, robust wear resistance, remarkable stability under high temperatures, and commendable corrosion resistance, Tungsten Carbide boasts a broad spectrum of applications and unmatched performance. These attributes empower industries to enhance production efficiency, minimize maintenance expenses, and prolong the lifespan of vital equipment.
Service Life and Performance Comparison:
In comparison to conventional rubber or standard steel liners, our high wear-resistant alloy chute liners deliver a significantly extended service life and exceptional wear resistance. Testing reveals that our liners can reduce equipment downtime by more than 40%, while maintenance expenses are notably trimmed.
Customer Cases and Feedback:
Our high wear-resistant mining chute liners have been supplied successfully to numerous global mining ventures, eliciting laudable feedback from our clientele. Here are some testimonials from our satisfied customers:
After-Sales Service:
We provide a comprehensive 12-month warranty on all our products, accompanied by professional technical support. If any issues arise during usage, our technical team is on standby to offer assistance, ensuring your equipment operates at peak efficiency.
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