| Customization: | Available |
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| After-sales Service: | 90days |
| Warranty: | 90days |
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Product Overview:
Our High Corrosion Resistant tungsten carbide Brazed Composite Wear Liners for Chute are meticulously crafted for unmatched impact and wear resistance, providing exceptional protection for chutes in mining and material handling applications. Constructed with robust, high-performance tungsten carbide and bonded through state-of-the-art vacuum brazing technology, these liners dramatically prolong the service life of your machinery, slash maintenance expenses, and enhance production efficiency.
Whether implemented in ore transfer systems, crusher hoppers, or conveyor setups, our liners promise enduring and dependable protection in harsh conditions, slashing downtime and boosting operational productivity.
Product Advantages:
Superior Wear Resistance: Our liners are meticulously engineered from high-hardness and high-strength tungsten carbide materials, delivering outstanding wear resistance in abrasive environments, significantly curbing the frequency of replacements.
High Impact Resistance: Expertly designed to endure intense material impacts, our liners safeguard chutes and material handling systems, ensuring enduring stable performance.
Long Service Life: Utilizing vacuum brazing technology, the liners are robustly affixed to their base, preventing detachment and amplifying service life by over 5 times compared to standard liners.
Reduced Maintenance Costs: The liners' exceptional wear and impact resistance extends replacement intervals, trimming down maintenance frequency and related expenses.
Easy Installation: Our liners are custom-designed to seamlessly fit your specific equipment, facilitating swift and hassle-free installation, minimizing downtime, and enhancing productivity.
Application Areas:
Our mining chute liners are extensively applied in the following areas:
Technical Specifications of High Wear-Resistant Mining Chute Liners
| Parameter | Details |
|---|---|
| Material | High-strength alloy |
| Hardness | HRC 60-65 |
| Thickness Options | Customizable (10mm, 20mm, 30mm, etc.) |
| Operating Temperature | Suitable for high-temperature and high-pressure environments |
| Bonding Technology | Vacuum brazing |
| Lifespan | 36-60 months (depending on usage conditions) |
| Impact Resistance | High impact resistance, designed for heavy-duty use |
| Customization | Available upon request (custom sizes and shapes) |
| Applicable Industries | Mining, Quarrying, Cement Plants, Steel Mills, etc. |
| Property | Tungsten Carbide | Chromium Carbide | White Iron | Manganese Steel | Ceramic |
| Hardness | ★★★★★ (Extremely high, one of the most wear-resistant materials ) |
★★★★☆ (High hardness) |
★★★★☆ (high hardness, better after heat treatment) |
★★★☆☆ (medium, dependent on self hardening characteristics) |
★★★★★ (Extremly high, excellent wear resistance,) |
| Wear Resistance |
★★★★★ (best, suitable for high wearenvironments ) |
★★★★☆ (High wear resistance, commonly used in friction scenarios) |
★★★★☆ (High wear resistance, higher economy) |
★★★☆☆ (Wear resistant only under high impact conditions) |
★★★★★ (Extremely high , especially suitable for corrosive environments) |
| Impact Resistance |
★★★★☆ (Good, suitable for medium impact environments) |
★★★☆☆ (Low impact resistance, fragile and prone to cracking) |
★★☆☆☆ (Poor impact toughness, prone to cracking) |
★★★★★ (Extremely high, most suitable for high impact working conditions) |
★★☆☆☆ (High brittleness, not suitable for impact scenarios) |
| Cost Efficiency |
★★★★☆ (High initial cost, but long lifespan) |
★★★★☆ (Medium cost, high cost-effectiveness) |
★★★☆☆ (Low cost, but requires frequent replacement) |
★★★☆☆ (Low initial cost, but fast wear and tear) |
★★★☆☆ (High cost, only applicable in high-value situations) |
| Temperature Stability |
★★★★★ (Excellent, suitable for high temperature environments) |
★★★★☆ (High, but with limitations) |
★★★☆☆ (average) |
★★★☆☆ (Performance degradation under high temperature environment) |
★★★★★ (Excellent, able to withstand extremely high temperatures) |
Summary
Tungsten Carbide: The ultimate material for extreme conditions, offering an exceptional blend of hardness, wear resistance, and thermal stability.
Chromium Carbide: An economical choice for moderate wear and temperature conditions.
White Iron: Cost-effective yet limited in strength and versatility.
Manganese Steel: Perfectly engineered for high-impact environments, although they may be less suited for purely abrasive settings.
Ceramic: Ideal for applications that demand resilience against light wear and corrosion, but they can be fragile and come at a higher cost.
As highlighted, Tungsten Carbide has solidified its status as a vital component in today's industrial landscape, boasting unparalleled hardness, exceptional wear resistance, and remarkable stability at high temperatures, along with excellent corrosion resistance. Its broad application spectrum and outstanding performance provide an unmatched edge in boosting production efficiency, lowering maintenance expenses, and prolonging equipment durability.
Service Life and Performance Comparison:
When compared to conventional rubber or standard steel liners, our high-performance wear-resistant alloy chute liners offer a considerably longer service life with superior wear resistance. Rigorous testing indicates that with our liners, equipment downtime can be decreased by more than 40%, while maintenance expenses are drastically cut down.
Customer Cases and Feedback:
Our high wear-resistant mining chute liners have been successfully implemented in numerous international mining operations, receiving overwhelmingly positive feedback. Below are testimonials from our delighted clientele:
After-Sales Service:
We provide a 12-month warranty on all our products, supplemented by expert technical support. If any issues arise during usage, our technical team is on hand to assist, ensuring your equipment remains in peak operational condition.
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