Product Description
Introducing our exceptional Tungsten Cement Carbide Conveyor Belt Scraper, meticulously crafted for environments where high-wear and high-impact demands are the norm, such as mining, sand, stone crushing, and coal transportation. Featuring cutting-edge vacuum brazing technology, our scrapers are distinguished by a robust and seamless bond between carbide and steel, which provides unparalleled durability, remarkable wear resistance, and superior corrosion protection. These scrapers are expertly designed to deliver peak performance even in the most challenging applications, by providing a long-lasting, and low-maintenance solution for efficient and effective industrial conveyor belt cleaning.
Key Features
- Superior Wear Resistance: The integration of tungsten carbide ensures unmatched durability in even the most abrasive conditions.
- High-Temperature Stability: Guarantees reliable operation under the most extreme and fluctuating temperatures.
- Corrosion Resistance: Specially designed to withstand harsh chemicals and abrasive environmental conditions, ensuring longevity.
- Extended Service Life: Meticulously engineered for prolonged use, thereby significantly reducing the frequency of replacements and associated maintenance costs.
- Precision Engineering: Ensures a smooth, consistent product quality coupled with precise dimensions for optimal performance.
Technical Specifications
| Parameter |
Details |
| Material |
Tungsten carbide + stainless steel |
| Hardness |
Up to 92.5 HRA |
| Bonding Method |
Vacuum brazing |
| Operating Temperature |
-40°C to 300°C |
| Corrosion Resistance |
High |
| Application Industries |
Mining, stone crushing, coal, solid waste |
| Available Sizes |
Customizable based on requirements |
| Service Life |
3-5 times longer than standard scrapers |
Customization Options
Our scrapers are available in a wide array of sizes and configurations to precisely meet your specific equipment and application requirements. Reach out to us to discuss your unique specifications.
In addition to our state-of-the-art belt scrapers, we offer a dynamic suite of
solutions catering to industries that demand outstanding wear and impact resistance. Our flagship product range encompasses
belt scrapers,
wear plates specifically designed for mining,
durable crusher hammer heads,
components for sand-making machines,
refractory brick mold liners, and
innovative mixer blades.
Key Features
| Feature |
Details |
| Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
| Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
| Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
| Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
| Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
| Product |
Key Features |
Applications |
| Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
| Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
| Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
| Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
| Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
| Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
| Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
| Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
| Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
| Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
| Industry |
Application |
Benefits |
| Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
| Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
| Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
| Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
| Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
| Benefit |
Details |
| Durability |
Products last up to 10 times longer than traditional components. |
| Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
| CustomSolutions |
Tailored designs to meet unique operational requirements. |
| Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
| Industry |
Feedback |
| Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
| Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
| Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
Company Profile
Our advantage on carbide brazing products:
1. Extensive Experience in Brazing: Over the past 8 years, Zhuzhou Old Craftsman Precision Alloy Co., Ltd. has conducted thousands of carbide brazing experiments. This has endowed us with profound expertise and an innovative approach that sets us apart.
2. Rigorous Quality Control: Quality is at the heart of our production process. We meticulously inspect every stage, ensuring that our products meet the highest standards from start to finish, providing reliability you can trust.
3. Rapid Delivery: Our seasoned workforce, coupled with state-of-the-art equipment, enables us to deliver swiftly without compromising on quality. You can expect efficiency and speed with every order.
4. Outstanding After-Sales Service: We maintain ongoing communication with our clients, ensuring their satisfaction and addressing any needs promptly. Our commitment to service excellence makes us a trusted partner for all your alloy requirements.
Packaging & Shipping
Q&A
Q1: Are you a manufacturer or a trading company?
We proudly stand as a manufacturer specializing in tungsten carbide products, with a focus on innovative carbide vacuum brazing technology.
Q2: Where is your factory located?
Our factory is strategically nestled in the heart of Zhuzhou City, Hunan Province, just a swift one-hour drive from Changsha Airport.
Q3: Are the products high-quality?
Absolutely. We rigorously test raw materials before bulk production and meticulously verify physical properties, shape, and tolerance to ensure that only qualified products reach our customers.
Q4: What's your delivery time?
Typically, our delivery time is 3-5 days for in-stock items. For items not in stock, it ranges from 7 to 25 days, contingent upon order quantity.
Q5: Do you provide samples?
We generally do not offer free samples, but we are pleased to deduct the sample cost from your subsequent bulk orders.
Q6: How do I place an order for tungsten carbide products?
1. Enter your Order List in our user-friendly online Inquiry System. (Alternatively, connect with our sales team via E-mail, WeChat, or WhatsApp) 2. Receive a prompt response within 12 hours from the moment we receive your inquiry.
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