| Customization: | Available |
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| After-sales Service: | 90days |
| Warranty: | 90days |
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Product Overview:
Our High Corrosion Resistant tungsten carbide Brazed Composite Wear Liners for Chute are crafted to deliver exceptional impact and wear resistance, ensuring elite protection for chutes in the demanding environments of mining and material handling. These liners are fabricated from robust, high-strength tungsten carbide materials and expertly bonded using innovative vacuum brazing technology, these liners dramatically extend the service life of your equipment. They help in slashing maintenance costs and significantly enhance production efficiency.
Whether your needs are for ore transfer, crusher hoppers, or conveyor systems, our liners provide steadfast and long-lasting protection under even the most extreme conditions, minimizing downtime while maximizing operational effectiveness.
Product Advantages:
Superior Wear Resistance: Crafted from tungsten carbide materials of high-hardness and high-strength, our liners exhibit outstanding wear resistance in abrasive environments, significantly reducing the frequency of replacements.
High Impact Resistance: Engineered with precision to endure substantial material impact, our liners defend chutes and material handling systems, guaranteeing prolonged stable operation.
Long Service Life: Utilizing vacuum brazing technology, the liners are firmly bonded to their base, preventing detachment and extending service life more than fivefold compared to standard liners.
Reduced Maintenance Costs: The exceptional wear and impact resistance of our liners extends replacement intervals, thus lowering maintenance frequency and associated expenses.
Easy Installation: Our liners are custom-engineered to fit your exact equipment requirements, ensuring swift and easy installation, minimizing downtime, while boosting productivity.
Application Areas:
Our mining chute liners find extensive use in the following applications:
Technical Specifications of High Wear-Resistant Mining Chute Liners
| Parameter | Details |
|---|---|
| Material | High-strength alloy |
| Hardness | HRC 60-65 |
| Thickness Options | Customizable (10mm, 20mm, 30mm, etc.) |
| Operating Temperature | Suitable for high-temperature and high-pressure environments |
| Bonding Technology | Vacuum brazing |
| Lifespan | 36-60 months (depending on usage conditions) |
| Impact Resistance | High impact resistance, designed for heavy-duty use |
| Customization | Available upon request (custom sizes and shapes) |
| Applicable Industries | Mining, Quarrying, Cement Plants, Steel Mills, etc. |
| Property | Tungsten Carbide | Chromium Carbide | White Iron | Manganese Steel | Ceramic |
| Hardness | ★★★★★ (Extremely high, one of the most wear-resistant materials ) |
★★★★☆ (High hardness) |
★★★★☆ (high hardness, better after heat treatment) |
★★★☆☆ (medium, dependent on self hardening characteristics) |
★★★★★ (Extremly high, excellent wear resistance,) |
| Wear Resistance |
★★★★★ (best, suitable for high wearenvironments ) |
★★★★☆ (High wear resistance, commonly used in friction scenarios) |
★★★★☆ (High wear resistance, higher economy) |
★★★☆☆ (Wear resistant only under high impact conditions) |
★★★★★ (Extremely high , especially suitable for corrosive environments) |
| Impact Resistance |
★★★★☆ (Good, suitable for medium impact environments) |
★★★☆☆ (Low impact resistance, fragile and prone to cracking) |
★★☆☆☆ (Poor impact toughness, prone to cracking) |
★★★★★ (Extremely high, most suitable for high impact working conditions) |
★★☆☆☆ (High brittleness, not suitable for impact scenarios) |
| Cost Efficiency |
★★★★☆ (High initial cost, but long lifespan) |
★★★★☆ (Medium cost, high cost-effectiveness) |
★★★☆☆ (Low cost, but requires frequent replacement) |
★★★☆☆ (Low initial cost, but fast wear and tear) |
★★★☆☆ (High cost, only applicable in high-value situations) |
| Temperature Stability |
★★★★★ (Excellent, suitable for high temperature environments) |
★★★★☆ (High, but with limitations) |
★★★☆☆ (average) |
★★★☆☆ (Performance degradation under high temperature environment) |
★★★★★ (Excellent, able to withstand extremely high temperatures) |
Summary
Tungsten Carbide: An unparalleled material choice for extreme conditions, thanks to its unmatched hardness, wear resistance, and temperature stability.
Chromium Carbide: A budget-friendly option for moderate wear and temperature scenarios.
White Iron: Economical but limited in robustness and versatility.
Manganese Steel: Suited for high-impact environments but less effective in purely abrasive conditions.
Ceramic: Renowned for excellence in light, high-wear, and corrosive environments, ceramic is unparalleled in performance but requires careful handling due to its fragility and higher cost.
Tungsten Carbide: A cornerstone of modern industry, this remarkable material stands out for its unmatched high hardness, exceptional wear resistance, and resilience against high temperatures and corrosion. Its extensive application range and outstanding performance offer an unparalleled advantage, enhancing production efficiency, cutting down maintenance expenses, and prolonging the lifespan of equipment.
Service Life and Performance Comparison:
Our cutting-edge, high wear-resistant alloy chute liners dramatically outlast conventional rubber or standard steel liners, providing a remarkable improvement in longevity. service life and unparalleled wear resistance. Rigorous testing highlights that our liners can slash equipment downtime by over 40%, while drastically reducing maintenance costs.
Customer Cases and Feedback:
We have proudly supplied top-tier, high wear-resistant mining chute liners to an array of global mining initiatives, consistently receiving rave reviews. Here are just a few testimonials highlighting the satisfaction of our esteemed clients:
After-Sales Service:
We provide a comprehensive 12-month warranty on all products, complemented by our expert technical support team. Encountering issues during operation? Our dedicated technicians are ready to assist, ensuring your equipment functions flawlessly.
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