Product Description
Expertly crafted with precision and engineered for resilience, our Tungsten Cement Carbide Conveyor Belt Scraper stands as a beacon of innovation in challenging high-wear and high-impact scenarios. Ideal for rugged environments such as mining, sand, stone crushing, and coal transportation, this scraper utilizes state-of-the-art vacuum brazing technology to create a strong and unyielding bond between carbide and steel. This results in unparalleled durability, exceptional wear resistance, and superior protection against corrosion. Engineered for peak performance in the most demanding conditions, this scraper ensures longevity and requires minimal maintenance, offering you unrivaled reliability. Solution in the specialized domain of industrial conveyor belt cleaning.
Key Features
- Superior Wear Resistance: The incorporation of tungsten carbide dramatically enhances durability, ensuring robust resilience against abrasive forces.
- High-Temperature Stability: Ensures reliable performance even under extreme temperature conditions.
- Corrosion Resistance: Masterfully crafted to withstand harsh chemical exposure and abrasive environments.
- Extended Service Life: Expertly engineered to deliver prolonged usage, effectively reducing the frequency of replacements and associated maintenance costs.
- Precision Engineering: Ensures smooth, consistent quality and precise dimensions, maintaining rigorous standards.
Technical Specifications
Parameter |
Details |
Material |
Tungsten carbide + stainless steel |
Hardness |
Up to 92.5 HRA |
Bonding Method |
Vacuum brazing |
Operating Temperature |
-40°C to 300°C |
Corrosion Resistance |
High |
Application Industries |
Mining, stone crushing, coal, solid waste |
Available Sizes |
Customizable based on requirements |
Service Life |
3-5 times longer than standard scrapers |
Customization Options
We offer a wide range of sizes and configurations to perfectly align with specific equipment and application needs. Contact us to discuss your unique requirements.
Beyond belt scrapers, our comprehensive portfolio offers a vast array of
solutions tailored for industries that require exceptional wear and impact resistance. Our exceptional product range includes
belt scrapers,
mining wear plates,
crusher hammer heads,
components for sand-making machines,
linings for refractory brick molds, and
mixer blades.
Key Features
Feature |
Details |
Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
Product |
Key Features |
Applications |
Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
Industry |
Application |
Benefits |
Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
Benefit |
Details |
Durability |
Products last up to 10 times longer than traditional components. |
Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
CustomSolutions |
Tailored designs to meet unique operational requirements. |
Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
Industry |
Feedback |
Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
CompanyProfile
Our Distinctive Edge in Carbide Brazing Products:
1. Unmatched Expertise in Brazing: With over eight years of dedicated experience, we've mastered the art of carbide brazing through thousands of expertly conducted experiments, achieving a level of expertise that stands second to none.
2. Rigorous Quality Control: From the initial stages to the final touches, we uphold an unyielding commitment to quality, meticulously inspecting every phase of our production line to ensure that the highest standards of excellence are consistently achieved.
3. Rapid Delivery: Our proficient team of seasoned artisans, empowered by state-of-the-art technology, guarantees that your orders are executed with remarkable speed and precision, meeting your demands efficiently.
4. Superior After-Sales Service: Our dedication extends well beyond the point of sale; we actively engage in open communication with our customers, ensuring their complete satisfaction and fostering enduring trust in our premium products.
Packaging & Shipping
Q&A
Q1: Are you a manufacturer or a trading company?
We take immense pride in being a dedicated manufacturer of tungsten carbide products. Our unmatched expertise is evident in our specialized carbide vacuum brazing products, each crafted with the utmost precision and care.
Q2: Where is your factory located?
Our cutting-edge facility is located in the dynamic city of Zhuzhou, nestled within Hunan province. This strategic location is just a swift 1-hour journey from the bustling Changsha airport, ensuring easy accessibility.
Q3: Are the products high quality?
Without a doubt! Our steadfast commitment to unparalleled quality is the cornerstone of our operations. We conduct meticulous testing of raw materials before entering bulk production. Every product undergoes rigorous checks for physical properties, shape, and tolerance, ensuring that only the finest, qualified products reach our valued customers.
Q4: What's your delivery time?
In most cases, if the product is in stock, we ensure delivery within an expedient 3-5 days. If not, expect a delivery timeframe of 7-25 days, which varies based on the order quantity.
Q5: Do you provide samples?
While we typically do not offer free samples, we are pleased to inform you that sample costs can be conveniently deducted from your subsequent bulk orders.
Q6: How to place an order for tungsten carbide products?
1. Begin by completing your Order List within our seamless online Inquiry System. Alternatively, feel free to contact our dedicated and friendly sales team via E-mail, WeChat, or Whatsapp.2. You can anticipate a prompt and attentive response within 12 hours of your inquiry, ensuring a smooth and efficient ordering experience.