Product Description
Expertly crafted with unparalleled precision, our Tungsten Cement Carbide Conveyor Belt Scraper is engineered to excel in the harshest environments, setting a new benchmark for cutting-edge innovation in high-wear and high-impact scenarios. Perfectly designed for grueling conditions such as mining, sand processing, stone crushing, and coal transportation, this scraper employs state-of-the-art vacuum brazing technology. This pioneering method guarantees a formidable and uniform bond between carbide and steel, ensuring unmatched durability, extraordinary wear resistance, and outstanding corrosion protection. Meticulously tailored for top-tier performance in the most challenging environments, this scraper promises remarkable longevity and requires minimal maintenance, making it a valuable asset for industries demanding high efficiency and reliability. solution in the innovative realm of industrial conveyor belt cleaning.
Key Features
- Unrivaled Wear Resistance: The robust integration of tungsten carbide significantly enhances durability, providing exceptional resilience against abrasive conditions.
- High-Temperature Stability: Delivers reliable performance consistency even under the duress of extreme temperatures.
- Corrosion Resistance: Masterfully engineered to withstand exposure to harsh chemicals and abrasive environments, ensuring prolonged efficacy.
- Extended Service Life: Precision-engineered for extensive usage, significantly reducing the need for frequent replacements and curbing maintenance costs.
- Precision Engineering: Ensures flawless, consistent quality and precise dimensions for optimal performance.
Technical Specifications
Parameter |
Details |
Material |
Tungsten carbide + stainless steel |
Hardness |
Up to 92.5 HRA |
Bonding Method |
Vacuum brazing |
Operating Temperature |
-40°C to 300°C |
Corrosion Resistance |
High |
Application Industries |
Mining, stone crushing, coal, solid waste |
Available Sizes |
Customizable based on requirements |
Service Life |
3-5 times longer than standard scrapers |
Customization Options
We offer a diverse range of sizes and configurations, tailored to seamlessly integrate with specific equipment and application requirements. Contact us to discuss your unique specifications and preferences.
Beyond belt scrapers, our comprehensive portfolio features an extensive range of
solutions designed for industries demanding superior wear and impact resistance. Our premier product line includes
belt scrapers,
mining wear plates,
crusher hammer heads,
components for sand-making machines,
linings for refractory brick molds, and
mixer blades.
Key Features
Feature |
Details |
Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
Product |
Key Features |
Applications |
Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
Industry |
Application |
Benefits |
Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
Benefit |
Details |
Durability |
Products last up to 10 times longer than traditional components. |
Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
CustomSolutions |
Tailored designs to meet unique operational requirements. |
Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
Industry |
Feedback |
Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
CompanyProfile
Our Advantage on Carbide Brazing Products:
1. Unmatched Expertise in Brazing: With a rich tapestry of over eight years steeped in devotion to our craft, we have conducted a myriad of carbide brazing experiments. This relentless pursuit has honed our skills to perfection, allowing us to provide expertise that is truly unparalleled.
2. Rigorous Quality Control: From the inception of production to its culmination, we uphold an unwavering dedication to excellence. Each phase of our production line is inspected with meticulous attention to detail, ensuring every product meets our superior quality standards.
3. Rapid Delivery: Our seasoned artisans, armed with state-of-the-art technology, work with remarkable speed and precision. This synergy ensures your orders are delivered swiftly, without compromising on the quality you deserve.
4. Superior After-Sales Service: Our dedication doesn't end with the sale; we strive to build lasting relationships by maintaining close communication with our customers. Your complete satisfaction and confidence in our products are our paramount goals.
Packaging & Shipping
Q&A
Q1: Are you a manufacturer or a trading company?
We proudly stand as a dedicated manufacturer of tungsten carbide products. Our expertise shines through in specialized carbide vacuum brazing products crafted with precision.
Q2: Where is your factory located?
Our state-of-the-art facility is nestled in the vibrant city of Zhuzhou, Hunan province, just a convenient 1-hour drive from the bustling Changsha airport.
Q3: Are the products high quality?
Absolutely! Our commitment to quality is unwavering. We meticulously test raw materials before bulk production. We rigorously check physical properties, shape, and tolerance to ensure only qualified products are shipped.
Q4: What's your delivery time?
Typically, if in stock, we deliver in 3-5 days. If not, anticipate a 7-25 day window, dependent on the order quantity.
Q5: Do you provide samples?
We generally do not offer free samples. However, sample costs can be deducted from your bulk orders for your convenience.
Q6: How to place an order for tungsten carbide products?
1. Simply fill out your Order List in our online Inquiry System. Alternatively, feel free to reach out to our dedicated sales team via E-mail, WeChat, or Whatsapp.2. Expect a prompt response within 12 hours of receiving your message to ensure swift and efficient service.