Effective Secondary Conveyor Belt Cleaner Scraper for Long-Lasting Use

• Customization: Available
• After-sales Service: 30 Days
• Warranty: 30 Days
• Model NO.: ZZLGJ
• Type: Pistons
• Application: Tunnel Boring Machine
• Certification: ISO9001: 2000
• Condition: New
• Type of Tools: Power Tool Parts
• Usage: Adaptor
• Advantage: Long Life and High-Working Efficiency
• Shaping Molud: Exctrusion Mould
• Size: 100mm ~600mm Long Available
• Surface: Mirror Polished
• Grade: Yl10.2 Yg10X
• OEM Service: Available
• Small Order: Available
• Hardness: Super Hard
• Transport Package: Carton Box
• Specification: 37*27*20
• Trademark: Old Craftsman
• Origin: China
• HS Code: 82090090
• Production Capacity: 100000
• Package Size: 33.00cm * 23.00cm * 17.00cm
• Package Gross Weight: 21.000kg

Product Description

Product Description

Tungsten Carbide Secondary Belt Cleaners

Product Overview
At ZZ Old Craftsman, we present our cutting-edge tungsten carbide secondary belt cleaners, meticulously designed for the most demanding high-wear and high-load settings, such as mining, metallurgy, and steel production facilities. Crafted from superior tungsten carbide, these cleaners boast unparalleled durability and wear resistance. They excel in efficiently removing challenging debris like ore, coal, and dust from conveyor belts, ensuring seamless operations and boosting efficiency across diverse industrial applications.

Why Are More and More Customers Choosing Tungsten Carbide Secondary Belt Cleaners?

With escalating industrial demands, a growing number of companies are opting for tungsten carbide secondary belt cleaners. What makes these cleaners the go-to choice for such a wide array of industries? Let's delve into the pivotal reasons:

1. Exceptional Wear Resistance: Why Do They Last Longer?

In high-friction environments like mining and steel production, secondary belt cleaners face extreme wear and tear. Traditional materials often fall short, requiring frequent replacements and causing costly downtimes. Tungsten carbide, famed for its hardness-second only to diamond-triumphs in withstanding the rigorous high-friction, high-impact conditions prevalent in these settings.

• Question: Are you looking for a solution that extends the service life of your cleaners and reduces maintenance costs?
  Answer: Tungsten carbide cleaners retain their sharpness and durability far beyond steel or rubber counterparts, often outlasting them by up to 10 times. This drastically minimizes the need for frequent replacements and lowers maintenance costs, saving you valuable time and resources.

2. High-Temperature Resistance: Why Can They Perform in Extreme Conditions?

In settings such as steel plants or hot ore processing, temperatures can soar beyond 1000°C. Ordinary materials tend to lose their hardness or warp under such intense heat, but tungsten carbide remains robust and effective, maintaining its strength even at these elevated temperatures.

• Question: Can your cleaners withstand high-temperature working conditions?
  Answer: Tungsten carbide excels in conditions reaching up to 1500°C, staying stable and efficient even in high-temperature environments. This makes it the ideal choice for steel mills and mining operations where heat exposure is a constant challenge.

3. Superior Corrosion Resistance: How Do They Handle Harsh Chemical Environments?

In industries like mining or metallurgy, conveyor belts can encounter aggressive corrosive substances like acids, alkalis, and salts. Conventional cleaners are prone to corrosion, leading to diminished service life. However, tungsten carbide exhibits exceptional resistance to chemical degradation, ensuring the cleaner remains effective even amidst chemically harsh environments.

• Question: Can your equipment continue to perform in corrosive environments?
  Answer: Tungsten carbide cleaners offer outstanding resistance against acids, alkalis, and other corrosive agents. They maintain reliability and efficacy, mitigating corrosion risks and ensuring sustained performance in the most challenging conditions.

4. Improved Cleaning Efficiency: How Does It Help Optimize Operations?

The efficiency of the cleaner is critical to the overall performance of the conveyor system. Tungsten carbide's formidable hardness allows for swift and effective debris removal, curbing material buildup and ensuring a smoothly functioning conveyor belt. This translates to reduced downtime and a more seamless, efficient production process.

• Question: Are you looking for a cleaner that can improve your operational efficiency and minimize downtime?
  Answer: Tungsten carbide cleaners deliver exceptional cleaning efficiency, ensuring rapid and effective debris clearance. This leads to fewer material blockages, minimized downtime, and a smoother, more efficient production operation.

5. Cost-Effectiveness: Why Is It a Smart Investment?

While the initial cost of tungsten carbide cleaners may be higher than traditional cleaners, their exceptional durability and long service life offer a significant return on investment. The reduction in replacement frequency and maintenance costs offsets the higher upfront cost, making it a cost-effective solution in the long run.

• Question: Are you seeking a cost-effective solution that reduces long-term maintenance and replacement expenses?
  Answer: Tungsten carbide cleaners are an investment that pays off over time. Their extended lifespan, combined with superior performance in harsh conditions, leads to significant savings in maintenance and replacement costs, making them a smart investment for any high-wear environment.

Product Advantages

• Exceptional Wear Resistance: Tungsten carbide is almost as hard as diamond, ensuring that the cleaners stay sharp and effective for much longer than traditional materials.
• High-Temperature Resistance: Tungsten carbide performs well even at high temperatures, up to 1500°C, making it ideal for use in steel mills, high-heat environments, and ore processing plants.
• Superior Corrosion Resistance: Tungsten carbide is resistant to corrosion, which ensures that the cleaner continues to function effectively even in chemically aggressive environments.
• Efficient Cleaning: The extreme hardness of tungsten carbide ensures efficient cleaning by removing materials from the conveyor belt quickly and thoroughly.
• Customizable Design: We offer customized sizes, shapes, and specifications to meet your specific requirements and environmental conditions.

Compare with other materials:

Property	Tungsten Carbide	Chromium Carbide	White Iron	Manganese Steel	Ceramic
Hardness	★★★★★ (Extremely high, one of the most  wear-resistant  materials )	★★★★☆ (High hardness)	★★★★☆ (high hardness, better after  heat treatment)	★★★☆☆ (medium, dependent on  self hardening  characteristics)	★★★★★ (Extremly high, excellent wear resistance,)
Wear Resistance	★★★★★ (best, suitable  for high wearenvironments )	★★★★☆ (High wear resistance,  commonly used in  friction scenarios)	★★★★☆ (High wear  resistance,  higher economy)	★★★☆☆ (Wear resistant only  under high  impact conditions)	★★★★★ (Extremely high ,  especially suitable  for corrosive  environments)
Impact  Resistance	★★★★☆ (Good, suitable for  medium impact  environments)	★★★☆☆ (Low impact  resistance, fragile and prone to cracking)	★★☆☆☆ (Poor impact  toughness, prone to  cracking)	★★★★★ (Extremely high,  most suitable for  high impact  working conditions)	★★☆☆☆ (High brittleness, not suitable for impact scenarios)
Cost  Efficiency	★★★★☆ (High initial cost,  but long lifespan)	★★★★☆ (Medium cost,  high cost-effectiveness)	★★★☆☆ (Low cost, but  requires frequent  replacement)	★★★☆☆ (Low initial cost,  but fast wear and tear)	★★★☆☆ (High cost,  only applicable  in high-value situations)
Temperature Stability	★★★★★ (Excellent, suitable for high temperature  environments)	★★★★☆ (High,  but with limitations)	★★★☆☆ (average)	★★★☆☆ (Performance  degradation under high  temperature environment)	★★★★★ (Excellent,  able to withstand extremely high temperatures)

Applications

• Mining: Ideal for handling high-load materials such as coal, ore, and rocks in mining operations.
• Metallurgy: Suitable for use in steel mills and other high-temperature and high-corrosion environments in the metallurgy industry.
• Cement and Construction: Used for cleaning conveyor belts in cement plants and construction material production.
• Other Heavy Industries: Perfect for any industry that requires a durable, high-performance belt cleaning solution for tough working environments.

Customer Cases

• A Mining Company: After switching to tungsten carbide secondary belt cleaners, the company saw the service life of the cleaners extend from 3 months to 12 months, resulting in a 70% reduction in maintenance costs and fewer interruptions due to material build-up.
• A Steel Plant: Tungsten carbide cleaners helped reduce downtime caused by equipment wear and tear, increasing production efficiency by 20%.

For more detailed information on specific types, please inform us so we can assist you better.


 

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Packaging & Shipping

Q&A

Q1: Are you a manufacturer or a trading company?
We proudly stand as a distinguished manufacturer, specializing in top-tier tungsten carbide products crafted with precision and expertise.

Q2: Where is your factory located?
Our state-of-the-art factory is nestled in the bustling industrial hub of Zhuzhou city, Hunan province, and conveniently just a mere one-hour drive from the well-connected Changsha airport.

Q3: Are the products of High Quality?
Absolutely! We uphold the highest standards by conducting rigorous testing on the raw materials before commencing mass production. Our exhaustive quality assurance checks include meticulous assessments of physical properties, shape, and tolerance, ensuring that only the finest products meet our esteemed customers before shipping.

Q4: What's your delivery time?
Our delivery is swift and reliable. If items are in stock, expect prompt dispatch within 3-5 days. For items currently out of stock, delivery times range from 7-25 days, depending on your order volume.

Q5: Do you provide samples?
While free samples are typically not provided, we are delighted to offer the cost of samples as a deduction against your future bulk orders, ensuring exceptional value in every transaction.

Q6: How to place an order of tungsten carbide products?
1. Simply fill out your Order List in our seamless online Inquiry System. Alternatively, connect directly with our dedicated and responsive sales team via E-mail, WeChat, or Whatsapp.2. You can expect our prompt and detailed response within 12 hours upon receiving your message.