Product Description
Crafted with unwavering precision and engineered to endure the toughest challenges, our Tungsten Cement Carbide Conveyor Belt Scraper exemplifies cutting-edge innovation tailored for high-wear and high-impact environments. Perfectly crafted for demanding industries such as mining, sand, stone crushing, and coal transportation, this scraper utilizes state-of-the-art vacuum brazing technology to create a robust and seamless bond between carbide and steel. This meticulously designed process ensures unparalleled durability, exceptional wear resistance, and superior protection against corrosion. Tailored to deliver peak performance in the most challenging conditions, this scraper guarantees exceptional longevity and minimal maintenance, providing an outstanding return on investment. Solution Discover unmatched efficiency and reliability in the realm of industrial conveyor belt cleaning.
Key Features
- Superior Wear Resistance: With the strategic inclusion of tungsten carbide, our product significantly enhances durability, offering remarkable resilience against abrasiveness, ensuring extended service life.
- High-Temperature Stability: Designed to provide reliable performance, even under extreme temperatures, maintaining consistency and efficiency.
- Corrosion Resistance: Expertly crafted to withstand exposure to harsh chemicals and abrasive environments, ensuring product longevity and reliability.
- Extended Service Life: Our product is meticulously engineered to deliver prolonged usage, effectively minimizing replacement frequency and reducing maintenance costs, providing excellent value.
- Precision Engineering: Ensures smooth, consistent quality and precision in dimensions, resulting in optimal performance and reliability.
Technical Specifications
Parameter |
Details |
Material |
Tungsten carbide + stainless steel |
Hardness |
Up to 92.5 HRA |
Bonding Method |
Vacuum brazing |
Operating Temperature |
-40°C to 300°C |
Corrosion Resistance |
High |
Application Industries |
Mining, stone crushing, coal, solid waste |
Available Sizes |
Customizable based on requirements |
Service Life |
3-5 times longer than standard scrapers |
Customization Options
We offer a versatile array of sizes and configurations designed to seamlessly integrate with specific equipment and application requirements. Connect with our team to discuss your unique specifications and discover the perfect solution tailored to your needs.
Beyond belt scrapers, our extensive portfolio features an impressive range of
solutions catered to industries that demand outstanding wear and impact resistance. Our premier offerings encompass an array of products including
belt scrapers,
mining wear plates,
crusher hammer heads,
components for sand-making machines,
linings for refractory brick molds, and
mixer blades.
Key Features
Feature |
Details |
Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
Product |
Key Features |
Applications |
Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
Industry |
Application |
Benefits |
Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
Benefit |
Details |
Durability |
Products last up to 10 times longer than traditional components. |
Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
CustomSolutions |
Tailored designs to meet unique operational requirements. |
Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
Industry |
Feedback |
Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
CompanyProfile
Our Unparalleled Advantage in Carbide Brazing Products:
1. Unmatched Expertise in Brazing: Celebrating over eight years of specialized experience, we have meticulously conducted countless carbide brazing experiments, perfecting our methods to offer you unparalleled expertise.
2. Rigorous Quality Control: From initiation to completion, we uphold an unwavering commitment to quality, meticulously inspecting every stage of the production line to ensure that superior standards are met.
3. Rapid Delivery: With a powerhouse team of seasoned artisans harnessing the latest technology, we guarantee your orders are fulfilled with remarkable speed and absolute precision.
4. Superior After-Sales Service: Our dedication to excellence extends beyond the sale; we maintain a strong dialogue with our customers to ensure their complete satisfaction and unwavering trust in our exceptional products.
Packaging & Shipping
Q&A
Q1: Are you a manufacturer or a trading company?
At Zhuzhou Old Craftsman Precision Alloy Co., Ltd., we take immense pride in being a distinguished manufacturer of tungsten carbide products. Our expertise and craftsmanship are reflected in our specialized carbide vacuum brazing products, each crafted with unparalleled precision and attention to detail.
Q2: Where is your factory located?
Our state-of-the-art manufacturing facility is ideally situated in the vibrant heart of Zhuzhou, Hunan province. This strategic location offers a convenient, just one-hour drive from the bustling Changsha airport, ensuring easy accessibility for all our clients and partners.
Q3: Are the products high quality?
Absolutely! Our commitment to quality is unwavering and uncompromised. We conduct meticulous tests on raw materials before commencing bulk production, ensuring only the finest materials are used. We undertake rigorous checks on physical properties, shape, and tolerance to guarantee that only products meeting our high standards are shipped to our valued customers.
Q4: What's your delivery time?
Typically, if the product is in stock, we ensure a swift delivery within 3-5 days. For items not in stock, we provide an estimated delivery window of 7-25 days, depending on the order quantity, to meet your needs efficiently.
Q5: Do you provide samples?
We generally do not offer free samples. However, to add value, we provide the convenience of deducting sample costs from your subsequent bulk orders, ensuring a seamless purchasing experience for you.
Q6: How to place an order for tungsten carbide products?
1. Conveniently fill out your Order List using our user-friendly online Inquiry System. Alternatively, our dedicated sales team is readily available to assist you via E-mail, WeChat, or Whatsapp.2. Expect a prompt and professional response within 12 hours of your inquiry, ensuring swift and efficient service tailored to your needs.