Product Description
Our state-of-the-art Tungsten Cement Carbide Conveyor Belt Scraper is meticulously crafted for the most challenging high-wear and high-impact environments, including mining, sand, stone crushing, and coal transportation. Leveraging cutting-edge vacuum brazing technology, these scrapers exhibit an incredibly robust and uniform bond between carbide and steel. This results in unmatched durability, superior wear resistance, and exceptional protection against corrosion. Purpose-built for peak performance in the most demanding scenarios, this scraper offers an enduring, low-maintenance solution for comprehensive industrial conveyor belt cleaning.
Key Features
- Superior Wear Resistance: Tungsten carbide composition significantly boosts durability, ensuring remarkable performance in abrasive conditions.
- High-Temperature Stability: Delivers reliable operation under the most extreme temperature conditions, maintaining its integrity and effectiveness.
- Corrosion Resistance: Expertly designed to withstand harsh chemical interactions and abrasive environments, offering longevity and reliability.
- Extended Service Life: Specifically engineered for prolonged use, significantly lowering replacement frequency and maintenance expenditures.
- Precision Engineering: Guarantees smooth and consistent quality with precise dimensions, optimizing performance and fit.
Technical Specifications
| Parameter |
Details |
| Material |
Tungsten carbide + stainless steel |
| Hardness |
Up to 92.5 HRA |
| Bonding Method |
Vacuum brazing |
| Operating Temperature |
-40°C to 300°C |
| Corrosion Resistance |
High |
| Application Industries |
Mining, stone crushing, coal, solid waste |
| Available Sizes |
Customizable based on requirements |
| Service Life |
3-5 times longer than standard scrapers |
Customization Options
Available in a diverse array of sizes and configurations, tailored to meet specific equipment and application requirements. Reach out to us to discuss your unique specifications.
Beyond belt scrapers, our product catalog includes a vast selection of
solutions for industries necessitating exceptional wear and impact resistance. Our premier offerings encompass
belt scrapers,
mining wear plates,
crusher hammer heads,
components for sand-making machines,
liners for refractory brick molds, and
mixer blades.
Key Features
| Feature |
Details |
| Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
| Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
| Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
| Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
| Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
| Product |
Key Features |
Applications |
| Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
| Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
| Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
| Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
| Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
| Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
| Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
| Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
| Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
| Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
| Industry |
Application |
Benefits |
| Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
| Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
| Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
| Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
| Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
| Benefit |
Details |
| Durability |
Products last up to 10 times longer than traditional components. |
| Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
| CustomSolutions |
Tailored designs to meet unique operational requirements. |
| Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
| Industry |
Feedback |
| Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
| Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
| Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
Company Profile
Our Distinctive Edge on Carbide Brazing Products:
1. Extensive Expertise in Brazing: With over eight years of dedicated research and thousands of carbide brazing experiments under our belt, we have accumulated a wealth of mature experience, ensuring precision and reliability in every project.
2. Rigorous Quality Assurance: Our dedicated quality control measures span the entire production process, guaranteeing that each product meets our exacting standards of excellence and reliability.
3. Swift and Dependable Delivery: Leveraging our skilled workforce and state-of-the-art equipment, we promise prompt delivery times, keeping your business on track with our efficient service.
4. Exceptional After-Sales Support: We maintain ongoing communication with our valued customers, continually striving to earn their satisfaction and trust through dedicated support.
Packaging & Shipping
Q&A
Q1 : Are you a manufacturer or a trading company?
We proudly stand as a manufacturer of elite tungsten carbide products, specializing in advanced carbide vacuum brazing solutions.
Q2: Where is your factory located?
Our state-of-the-art factory is strategically located in Zhuzhou City, Hunan Province, a mere one-hour drive from Changsha Airport, ensuring easy access and convenience.
Q3: Are the products of high quality?
Absolutely. We conduct rigorous testing on raw materials before commencing bulk production and meticulously examine physical properties, shape, and tolerance to guarantee only the highest quality, certified products are shipped to our valued clients.
Q4: What's your delivery time?
Our delivery time is prompt and efficient: typically 3-5 days for in-stock items. For items not in stock, delivery ranges from 7-25 days, contingent on order quantity.
Q5: Do you provide samples?
While we generally refrain from offering free samples, we are pleased to offset the sample cost against your subsequent bulk orders.
Q6: How to place an order for tungsten carbide products?
1. Complete your order through our user-friendly online Inquiry System, or feel free to connect directly with our sales professionals via E-mail, WeChat, or WhatsApp.2. Expect a responsive 12-hour feedback upon receiving your message, ensuring seamless communication and order processing.
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