| Customization: | Available |
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| After-sales Service: | 90days |
| Warranty: | 90days |
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Product Overview:
Our High Corrosion Resistant tungsten carbide Brazed Composite Wear Liners for Chute are expertly crafted to deliver outstanding impact and wear resistance, providing unparalleled protection for chutes in mining and material handling sectors. Constructed with high-strength tungsten carbide and bonded using state-of-the-art vacuum brazing technology, these liners markedly enhance the service life of your machinery, minimizing maintenance expenses and boosting production efficacy.
Whether deployed for ore transfer, crusher hoppers, or conveyor systems, our liners ensure enduring and robust protection in the harshest conditions, decreasing downtime and optimizing operational proficiency.
Product Advantages:
Superior Wear Resistance: Our liners, composed of top-tier high-hardness tungsten carbide, excel in providing superior wear resistance in abrasive conditions, significantly lowering the frequency of replacements.
High Impact Resistance: Meticulously designed to bear heavy impacts from materials, our liners safeguard chutes and handling systems, guaranteeing long-lasting stable performance.
Long Service Life: Utilizing vacuum brazing technology, the liners are securely affixed to their base, preventing detachment and prolonging service life more than fivefold compared to standard liners.
Reduced Maintenance Costs: The exceptional wear and impact resistance of these liners extend the time between replacements, thus cutting down on maintenance frequency and related costs.
Easy Installation: Our liners are custom-engineered to fit your specific equipment perfectly, facilitating swift and easy installation, diminishing downtime, and enhancing productivity.
Application Areas:
Our mining chute liners find extensive usage in the following applications:
Technical Specifications of High Wear-Resistant Mining Chute Liners
| Parameter | Details |
|---|---|
| Material | High-strength alloy |
| Hardness | HRC 60-65 |
| Thickness Options | Customizable (10mm, 20mm, 30mm, etc.) |
| Operating Temperature | Suitable for high-temperature and high-pressure environments |
| Bonding Technology | Vacuum brazing |
| Lifespan | 36-60 months (depending on usage conditions) |
| Impact Resistance | High impact resistance, designed for heavy-duty use |
| Customization | Available upon request (custom sizes and shapes) |
| Applicable Industries | Mining, Quarrying, Cement Plants, Steel Mills, etc. |
| Property | Tungsten Carbide | Chromium Carbide | White Iron | Manganese Steel | Ceramic |
| Hardness | ★★★★★ (Extremely high, one of the most wear-resistant materials ) |
★★★★☆ (High hardness) |
★★★★☆ (high hardness, better after heat treatment) |
★★★☆☆ (medium, dependent on self hardening characteristics) |
★★★★★ (Extremly high, excellent wear resistance,) |
| Wear Resistance |
★★★★★ (best, suitable for high wearenvironments ) |
★★★★☆ (High wear resistance, commonly used in friction scenarios) |
★★★★☆ (High wear resistance, higher economy) |
★★★☆☆ (Wear resistant only under high impact conditions) |
★★★★★ (Extremely high , especially suitable for corrosive environments) |
| Impact Resistance |
★★★★☆ (Good, suitable for medium impact environments) |
★★★☆☆ (Low impact resistance, fragile and prone to cracking) |
★★☆☆☆ (Poor impact toughness, prone to cracking) |
★★★★★ (Extremely high, most suitable for high impact working conditions) |
★★☆☆☆ (High brittleness, not suitable for impact scenarios) |
| Cost Efficiency |
★★★★☆ (High initial cost, but long lifespan) |
★★★★☆ (Medium cost, high cost-effectiveness) |
★★★☆☆ (Low cost, but requires frequent replacement) |
★★★☆☆ (Low initial cost, but fast wear and tear) |
★★★☆☆ (High cost, only applicable in high-value situations) |
| Temperature Stability |
★★★★★ (Excellent, suitable for high temperature environments) |
★★★★☆ (High, but with limitations) |
★★★☆☆ (average) |
★★★☆☆ (Performance degradation under high temperature environment) |
★★★★★ (Excellent, able to withstand extremely high temperatures) |
Summary
Tungsten Carbide: The ultimate material for severe conditions due to its unmatched combination of hardness, wear resistance, and thermal stability.
Chromium Carbide: An economical choice suitable for moderate wear and temperature scenarios.
White Iron: Cost-effective yet limited in toughness and adaptability.
Manganese Steel: Perfect for high-impact conditions but less effective in purely abrasive situations.
Ceramic: Ceramic materials are exceptional for light, high-wear, and corrosive applications. While these materials boast remarkable properties, they can be fragile and come with a higher price tag.
As we delve into the details, it becomes abundantly clear that Tungsten Carbide stands as an essential material in today's industrial landscape. Renowned for its extraordinary high hardness, remarkable wear resistance, unparalleled stability at high temperatures, and robust corrosion resistance, it is a game-changer. Its extensive applications and superior performance provide it with an unmatched edge in boosting production efficiency, slashing maintenance costs, and prolonging equipment life to unprecedented levels.
Service Life and Performance Comparison:
In comparison to traditional rubber or standard steel liners, our innovative high wear-resistant alloy chute liners offer a significantly extended service life and deliver superior wear resistance. Comprehensive testing has demonstrated that with our advanced liners, you can anticipate reducing equipment downtime by over 40%, leading to a substantial decrease in maintenance costs.
Customer Cases and Feedback:
We are proud to have successfully delivered high wear-resistant mining chute liners to numerous global mining projects. The feedback from our clientele has been overwhelmingly positive. Here are some glowing testimonials from our satisfied customers:
After-Sales Service:
We are committed to providing a 12-month warranty on all our products, coupled with professional technical support. Should any issues arise during usage, our dedicated technical team is on standby to assist you, ensuring your equipment continues to operate in pristine condition.
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