Professional Conveyor Belt Cleaner Scraper for Power Tool Maintenance

• Customization: Available
• After-sales Service: 30 Days
• Warranty: 30 Days
• Model NO.: ZZLGJ
• Type: Pistons
• Application: Tunnel Boring Machine
• Certification: ISO9001: 2000
• Condition: New
• Type of Tools: Power Tool Parts
• Usage: Adaptor
• Advantage: Long Life and High-Working Efficiency
• Shaping Molud: Exctrusion Mould
• Size: 100mm ~600mm Long Available
• Surface: Mirror Polished
• Grade: Yl10.2 Yg10X
• OEM Service: Available
• Small Order: Available
• Hardness: Super Hard
• Transport Package: Carton Box
• Specification: 37*27*20
• Trademark: Old Craftsman
• Origin: China
• HS Code: 82090090
• Production Capacity: 100000
• Package Size: 33.00cm * 23.00cm * 17.00cm
• Package Gross Weight: 21.000kg

Product Description

Product Description

Tungsten Carbide Secondary Belt Cleaners

Product Overview
At Zhuzhou Old Craftsman Precision Alloy Co., Ltd., we proudly present our cutting-edge Tungsten Carbide Secondary Belt Cleaners, meticulously crafted for demanding environments such as mining, metallurgy, and steel processing plants. These innovative cleaners are engineered from superior tungsten carbide-a material celebrated for its unparalleled strength and resistance to wear and tear. Our products excel at eliminating debris, including ore, coal, and dust, from conveyor systems, thereby ensuring flawless operation and heightened efficiency across a spectrum of industrial applications.

Why Are More and More Customers Choosing Tungsten Carbide Secondary Belt Cleaners?

In today's rapidly evolving industrial landscape, the demand for durable and efficient cleaning solutions is paramount. Tungsten carbide secondary belt cleaners have emerged as the top choice for numerous industries. But what makes these advanced cleaners so popular? Let us delve into the compelling reasons:

1. Exceptional Wear Resistance: Why Do They Last Longer?

In high-stakes industries like mining and steel production, secondary belt cleaners endure extreme friction and wear. Conventional materials often succumb under such rigorous conditions, necessitating frequent replacements and resulting in costly downtime. Tungsten carbide stands out with its remarkable hardness-second only to diamond-enabling it to survive and excel in the high-friction, high-impact environments these sectors encounter.

• Question: Are you looking for a solution that extends the service life of your cleaners and reduces maintenance costs?
  Answer: Tungsten carbide cleaners maintain their cutting edge and robustness significantly longer than their steel or rubber counterparts, often offering a lifespan ten times greater. This dramatically curtails the necessity for frequent replacements and maintenance, ultimately saving you valuable time and money.

2. High-Temperature Resistance: Why Can They Perform in Extreme Conditions?

In settings such as steel plants or during the processing of hot ore, temperatures can soar beyond 1000°C. Common materials tend to lose their hardness or buckle under such intense heat, but tungsten carbide remains steadfast, retaining its integrity and performance even under elevated temperatures.

• Question: Can your cleaners withstand high-temperature working conditions?
  Answer: Tungsten carbide is engineered to withstand temperatures up to 1500°C, maintaining stability and efficacy in extreme heat. This makes it an ideal option for steel mills and mining operations where exposure to high temperatures is unavoidable.

3. Superior Corrosion Resistance: How Do They Handle Harsh Chemical Environments?

In industries like mining or metallurgy, conveyor belts frequently encounter a variety of corrosive agents, including acids, alkalis, and salts. Traditional cleaners often succumb to corrosion, shortening their lifespan. However, tungsten carbide's formidable resistance to chemical attack ensures continued effectiveness even in the most chemically aggressive settings.

• Question: Can your equipment continue to perform in corrosive environments?
  Answer: Tungsten carbide cleaners boast outstanding resistance to acids, alkalis, and other corrosive substances, maintaining reliability and efficiency. This mitigates corrosion risks, guaranteeing sustained performance in challenging environments.

4. Improved Cleaning Efficiency: How Does It Help Optimize Operations?

The effectiveness of belt cleaners directly influences the efficiency of the conveyor system. Tungsten carbide's superb hardness allows it to swiftly and effectively clear debris, preventing buildup and ensuring a seamless conveyor operation. This minimizes downtime and enhances the overall efficiency of production lines.

• Question: Are you looking for a cleaner that can improve your operational efficiency and minimize downtime?
  Answer: Tungsten carbide cleaners deliver exceptional cleaning efficiency, ensuring rapid and thorough debris removal. This leads to fewer material obstructions, reduced downtime, and a smoother, more efficient production process.

5. Cost-Effectiveness: Why Is It a Smart Investment?

Investing in tungsten carbide cleaners might involve a slightly higher initial cost compared to traditional options. However, the payoff becomes evident with their unparalleled durability and extended service life. This leads to a significant return on investment by drastically reducing the frequency of replacements and cutting down on maintenance costs. Ultimately, this makes tungsten carbide cleaners a highly cost-effective choice for long-term savings.

• Question: Are you in search of a long-term, cost-effective solution that minimizes maintenance and replacement costs effectively?
  Answer: Embracing tungsten carbide cleaners is a strategic investment that yields returns over the years. With an impressively long lifespan and outstanding performance even in challenging environments, these cleaners allow for substantial savings in maintenance and replacement expenses. They're the ideal investment for any environment where high wear is a concern.

Product Advantages

• Exceptional Wear Resistance: Nearly as hard as diamond, tungsten carbide ensures your cleaners remain sharp and effective far longer than those made with traditional materials.
• High-Temperature Resistance: With a capacity to withstand temperatures soaring up to 1500°C, tungsten carbide excels in demanding industries like steel mills, high-temperature settings, and ore processing plants.
• Superior Corrosion Resistance: Tungsten carbide's resilience extends to corrosion, maintaining its efficacy even in chemically aggressive environments.
• Efficient Cleaning: Thanks to its extreme hardness, tungsten carbide delivers efficient cleaning, swiftly and thoroughly removing materials from conveyor belts.
• Customizable Design: Tailor-made to fit your needs, we provide customizable sizes, shapes, and specifications to perfectly align with your specific requirements and working conditions.

Compare with other materials:

Property	Tungsten Carbide	Chromium Carbide	White Iron	Manganese Steel	Ceramic
Hardness	★★★★★ (Extremely high, one of the most  wear-resistant  materials )	★★★★☆ (High hardness)	★★★★☆ (high hardness, better after  heat treatment)	★★★☆☆ (medium, dependent on  self hardening  characteristics)	★★★★★ (Extremly high, excellent wear resistance,)
Wear Resistance	★★★★★ (best, suitable  for high wearenvironments )	★★★★☆ (High wear resistance,  commonly used in  friction scenarios)	★★★★☆ (High wear  resistance,  higher economy)	★★★☆☆ (Wear resistant only  under high  impact conditions)	★★★★★ (Extremely high ,  especially suitable  for corrosive  environments)
Impact  Resistance	★★★★☆ (Good, suitable for  medium impact  environments)	★★★☆☆ (Low impact  resistance, fragile and prone to cracking)	★★☆☆☆ (Poor impact  toughness, prone to  cracking)	★★★★★ (Extremely high,  most suitable for  high impact  working conditions)	★★☆☆☆ (High brittleness, not suitable for impact scenarios)
Cost  Efficiency	★★★★☆ (High initial cost,  but long lifespan)	★★★★☆ (Medium cost,  high cost-effectiveness)	★★★☆☆ (Low cost, but  requires frequent  replacement)	★★★☆☆ (Low initial cost,  but fast wear and tear)	★★★☆☆ (High cost,  only applicable  in high-value situations)
Temperature Stability	★★★★★ (Excellent, suitable for high temperature  environments)	★★★★☆ (High,  but with limitations)	★★★☆☆ (average)	★★★☆☆ (Performance  degradation under high  temperature environment)	★★★★★ (Excellent,  able to withstand extremely high temperatures)

Applications

• Mining: Perfectly suited for managing hefty materials like coal, ore, and rocks within demanding mining operations.
• Metallurgy: Adept for use in environments such as steel mills where high temperatures and corrosion are prevalent in the metallurgy industry.
• Cement and Construction: An optimal solution for cleaning conveyor belts used in cement plants and the production of construction materials.
• Other Heavy Industries: An ideal choice for any industry requiring a robust, high-performing belt cleaning solution in tough working conditions.

Customer Cases

• A Mining Company: Transitioning to tungsten carbide secondary belt cleaners extended the service life from 3 months to an impressive 12 months, slashing maintenance costs by 70% while minimizing interruptions from material build-up.
• A Steel Plant: Tungsten carbide cleaners substantially decreased downtime caused by equipment wear, boosting overall production efficiency by 20%.

Should you require more detailed information on specific types, please reach out to us for tailored assistance.


 

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Packaging & Shipping

Q&A

Q1: Are you a manufacturer or a trading company?
We proudly stand as a manufacturer specializing in top-tier tungsten carbide products.

Q2: Where is your factory located?
Nestled in the vibrant industrial hub of Zhuzhou city, Hunan province, our factory enjoys a strategic position, conveniently just a one-hour drive from Changsha airport.

Q3: Are the products of High Quality?
Absolutely. We conduct rigorous and comprehensive testing on all raw materials prior to starting bulk production, ensuring unparalleled quality. Our thorough assessments include meticulous checks of physical properties, shape, and tolerance, guaranteeing only the finest products reach your hands before shipping.

Q4: What's your delivery time?
Typically, if items are in stock, we ensure a swift delivery within 3-5 days. For items not in stock, our delivery ranges from 7-25 days, influenced by order volume.

Q5: Do you provide samples?
While free samples are generally not provided, we gladly offset the sample cost against your bulk orders, ensuring significant value in every transaction.

Q6: How to place an order of tungsten carbide products?
1. Simply fill out your Order List in our seamless online Inquiry System, or reach out directly to our dedicated sales team via Email, WeChat, or WhatsApp.2. Expect our prompt and attentive response within 12 hours upon receiving your message.