Product Description
Revolutionize your operations with our meticulously crafted Tungsten Cement Carbide Conveyor Belt Scraper. Designed to excel in high-wear, high-impact conditions, it is the epitome of precision and endurance. Ideal for rigorous environments such as mining, sand, stone crushing, and coal transport, this scraper employs state-of-the-art vacuum brazing technology, ensuring a seamless and robust union of carbide and steel. Experience unparalleled longevity, exceptional wear resistance, and superior corrosion protection. Specifically engineered for extreme conditions, this scraper guarantees extended service life and minimal maintenance. Solution in the advanced field of industrial conveyor belt cleaning.
Key Features
- Superior Wear Resistance: Fortified with tungsten carbide, our product offers unmatched durability and resilience against abrasiveness, setting a new standard for wear resistance.
- High-Temperature Stability: Engineered to deliver reliable performance even under the most extreme temperatures, ensuring consistent operations.
- Corrosion Resistance: Skillfully crafted to withstand harsh chemicals and abrasive environments, offering robust protection against corrosion.
- Extended Service Life: Designed with meticulous precision to ensure prolonged usage, thus reducing the frequency of replacements and cutting maintenance costs.
- Precision Engineering: Ensures unwavering quality and precision in dimensions, providing consistent and reliable performance.
Technical Specifications
Parameter |
Details |
Material |
Tungsten carbide + stainless steel |
Hardness |
Up to 92.5 HRA |
Bonding Method |
Vacuum brazing |
Operating Temperature |
-40°C to 300°C |
Corrosion Resistance |
High |
Application Industries |
Mining, stone crushing, coal, solid waste |
Available Sizes |
Customizable based on requirements |
Service Life |
3-5 times longer than standard scrapers |
Customization Options
We offer a versatile range of sizes and configurations to perfectly align with your specific equipment and application needs. Contact us to discuss your custom requirements.
Beyond belt scrapers, our expansive product lineup features an impressive array of
solutions tailored for industries where outstanding wear and impact resistance are paramount. Our top-tier offerings include
belt scrapers,
mining wear plates,
crusher hammer heads,
components for sand-making machines,
linings for refractory brick molds, and
mixer blades.
Key Features
Feature |
Details |
Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
Product |
Key Features |
Applications |
Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
Industry |
Application |
Benefits |
Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
Benefit |
Details |
Durability |
Products last up to 10 times longer than traditional components. |
Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
CustomSolutions |
Tailored designs to meet unique operational requirements. |
Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
Industry |
Feedback |
Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
CompanyProfile
Our Advantage on Carbide Brazing Products:
1. Unmatched Expertise in Brazing: Boasting over eight years of devoted experience in the field, we have diligently conducted thousands of carbide brazing experiments. This dedication has honed our craft meticulously, allowing us to offer expertise that is truly unparalleled.
2. Rigorous Quality Control: We uphold a steadfast commitment to quality at every stage of production. Our rigorous inspections span from the inception of the process to the final product, ensuring that only superior standards are consistently achieved.
3. Rapid Delivery: Our team of seasoned artisans, armed with the latest technology, operates with remarkable efficiency. This ensures that your orders are completed with not only impressive speed but also precision that meets the highest standards.
4. Superior After-Sales Service: Our dedication to excellence extends well beyond the point of sale. We engage in consistent and open communication with our customers, ensuring their utmost satisfaction and fostering trust in the quality and reliability of our products.
Packaging & Shipping
Q&A
Q1: Are you a manufacturer or a trading company?
We proudly stand as a dedicated manufacturer of tungsten carbide products. Our expertise shines through in specialized carbide vacuum brazing products, meticulously crafted with precision to meet the highest industry standards.
Q2: Where is your factory located?
Our state-of-the-art facility is nestled in the vibrant city of Zhuzhou, Hunan province. It's just a convenient 1-hour drive from the bustling Changsha airport, offering ease of access to visitors and partners alike.
Q3: Are the products high quality?
Absolutely! Our commitment to quality is unwavering. We meticulously test raw materials with strict precision before bulk production, ensuring excellence at every step. We rigorously check physical properties, shape, and tolerance to ensure only qualified products are shipped, embodying our dedication to unmatched quality.
Q4: What's your delivery time?
Typically, if in stock, we deliver within an efficient 3-5 day window. Otherwise, anticipate a 7-25 day timeline, depending on order quantity, ensuring timely fulfillment of your needs.
Q5: Do you provide samples?
We generally do not offer free samples. However, to ease your purchasing process, sample costs can be deducted from your bulk orders, providing seamless convenience.
Q6: How to place an order for tungsten carbide products?
1. Simply fill out your Order List in our user-friendly online Inquiry System. Alternatively, feel free to reach out to our dedicated sales team via E-mail, WeChat, or Whatsapp, for personalized assistance.2. Expect a prompt response within 12 hours of receiving your message, ensuring swift and efficient service tailored to your specific requirements.