• Vacuum Brazing Tungsten Carbide Refractory Brick Mold
  • Vacuum Brazing Tungsten Carbide Refractory Brick Mold
  • Vacuum Brazing Tungsten Carbide Refractory Brick Mold
  • Vacuum Brazing Tungsten Carbide Refractory Brick Mold
  • Vacuum Brazing Tungsten Carbide Refractory Brick Mold
  • Vacuum Brazing Tungsten Carbide Refractory Brick Mold

Vacuum Brazing Tungsten Carbide Refractory Brick Mold

Condition: New
Certification: ISO9001
Standard: ANSI
Customized: Customized
Material: Alloy
Application: Metal Processing Machinery Parts
Customization:
Gold Member Since 2017

Suppliers with verified business licenses

Manufacturer/Factory & Trading Company
  • Overview
  • Product Description
  • Product′s Evolution
  • Detailed Photos
  • Product Application
  • Company Profile
  • Packaging & Shipping
  • Q&A
Overview

Basic Info.

Model NO.
zzlgj
Surface
Blank or Grinded
Color
Grey
Size
Customized
Connection
Vacuum Welding
Certificate
ISO9001
Usage
Firebrick Making and Other Wear Parts
Express Delivery
DHL,FedEx,TNT,UPS,EMS
MOQ
10 PCS
Type
Power Tool Parts
Production Time
15days
Transport Package
Carton
Specification
Customized
Trademark
Old Craftsman
Origin
Hunan
HS Code
82090090
Production Capacity
7000kg/Month

Product Description

Product Description

 

Description Of Our Product

Due to the high mold requirements of the refractory industry, high precision, high wear resistance, and long product life are the basic needs. Especially the wear resistance, the surface of the template gets worn easily because the template is subject to the forming pressure exerted by the brick press, which creates a great friction force between the brick and the template. Generally, if the wear reaches 0.3-0.4mm, it is not allowed to continue to use. Therefore, the template is required to have good wear resistance.

The refractory mold industry now faces several bottlenecks that are impacting its development: limited availability of skilled labor; high cost of raw materials; environmental regulation and limited innovation.



Vacuum Brazing Tungsten Carbide Refractory Brick Mold

We are now offering innovation of carbide liners for refractory brick mold.

With a slightly higher cost of tungsten carbide, this composite material can bring unexpected rewards not only in the longer 
service life, but also higher precision, hardness, and wear resistance. All these properties will conversely save customers costs in reduced downtime for repairing or replacing the molds.

These liners are brazed on the template of the steel-made mold, and we use advanced techniques of vacuum brazing in this process. This brazing method can generate less inner stress and effectively remove the oil and oxide film from the surface of the welded parts. Therefore, customers' cars rest assured on our carbide liners for refractory brick mold to make a difference.

 
Product's Evolution

 


The evolution of  the way brazed Carbide sheet to steel backing plate

 
Products of all generations Vacuum Brazing Tungsten Carbide Refractory Brick Mold Vacuum Brazing Tungsten Carbide Refractory Brick Mold Vacuum Brazing Tungsten Carbide Refractory Brick Mold
Material Carbide Carbide Tungsten cement carbide and steel parts
Technology Braze the entire carbide plate to the mold. Brazing entire steel parts with carbide sheets Braze the carbide sheet to the smaller steel backing plate and drill the threaded holes
Advantages

1. Low cost

2. Low technical requirements
1. Extend product life compared to ordinary materials.
2. The number of pressings can reach more than 9400 times
 
1.  High hardness, high strength, and high wear resistance.
2.  Longer product life
3.  Resistance to high temperature and high-impact situations.
4.  The integrity of the mold is higher.

5.  The number of pressings can reach more than 15,000 times

 
Disadvantages
  1. short product life
  2. Easily broken when subjected to impact or vibration.
     
1.  Higher unit price
2.  Lifespan still cannot meet production needs
3.  Cracks may occur during use
1. High unit cost.
2. Hard to reprocess, the service quality of suppliers is very important.
 
The evolution of the materials we selected


1. For The first generation, we use modified cast iron, A3 steel, low carbon steel, and 45# steel. Improve surface hardness and wear resistance through heat treatment, reaching hardness HRC60-64. Then made the pressing mold. The advantages of this generation are low costs and fast delivery time, but product life is short.

2. The main materials of the second generation are tool steel and high-carbon steel. Compared to ordinary materials, product life is extended, but not enough. Higher costs lead to lower Cost-effectiveness, and they still cannot meet market requirements.

3. In the third generation, we started to use Tungsten cement carbide and steel parts. This composite material can bring unexpected rewards not only in the longer service life, but also higher precision, hardness, and wear resistance. As improved by many of our customers, our products successfully save their costs in reduced downtime for repairing or replacing the molds. In particular, customers who have used our carbide refractory brick molds have reported that the probability of cracks and chips that often occur in refractory brick molds has been greatly reduced.
Remark: Our service of customize is also a strong reason why you chose us!
 
Detailed Photos

 

Vacuum Brazing Tungsten Carbide Refractory Brick Mold
Vacuum Brazing Tungsten Carbide Refractory Brick Mold

Vacuum Brazing Tungsten Carbide Refractory Brick Mold
Product Application

 

Vacuum Brazing Tungsten Carbide Refractory Brick Mold

Application Of Our Product


Metallurgical industry: used to produce refractory brick molds for high-temperature equipment such as metallurgical kilns, steelmaking furnaces, ironmaking furnaces, cast iron furnaces, etc., including furnace walls, furnace tops, furnace bottoms, furnace doors, etc.

Refining and chemical industry: used to produce refractory brick molds for high-temperature equipment such as chemical plants, oil refining plants, and gas refining plants, including reactors, heat exchangers, distillation towers, heating furnaces, and other parts.

Glass industry: used to produce refractory brick molds for high-temperature equipment such as glass kilns, glass melting furnaces, and glass quenching furnaces, including glass melting tanks, glass quenching plates, and other parts.

Cement industry: used to produce refractory brick molds for high-temperature equipment such as cement kilns, cement firing furnaces, cement clinker furnaces, etc., including kiln walls, kiln roofs, kiln bottoms, and other parts.


Aluminum industry: used to produce refractory brick molds for high-temperature equipment such as aluminum electrolytic cells and aluminum smelting furnaces, including electrolytic cell linings, electrolytic cell covers, and other parts.
 
Company Profile

 

We are the top Professional Tungsten Carbide Manufacturers in China

Zhuzhou Old Craftsman is a professional tungsten carbide product manufacturer integrating R&D, production, sales, and service. Old Craftsman has long been based on the research and development of new technologies strictly following international standards. He adheres to the principle of "integrate craftsman spirit into products" brand management philosophy, aiming to provide stable and efficient tungsten carbide products for global enterprises. Help customers pursue innovation, increase productivity, reduce costs, and achieve global sustainable development.

Our advantage on carbide brazing products:
1. Full experience in the brazing. We have done thousands of carbide brazing experiments over the past 8 years, obtaining mature experience.
2. Comprehensive quality control. We inspect the quality throughout the whole production line.
3. Fast delivery. We have experienced workers and advanced equipment to ensure the delivery.
4. Excellent after-sales service. We keep in touch with our customers to earn their satisfaction.


 

Factory Certifications

You can trust us with all the certifications shown below:

Vacuum Brazing Tungsten Carbide Refractory Brick Mold
Factory Overview

Vacuum Brazing Tungsten Carbide Refractory Brick Mold
Our commitment to quality is driven by the following guiding principles:

Understand current and future customer needs and strive to exceed customer expectations

Identify and deliver innovative technologies and services that fulfill the needs of the market


Strictly adhere to any legal and regular requirements that apply to our services
Strive for continual improvement of our services based on objectives settings and measurements

Continuous updating of even employee's skills and competencies and improving quality in his work function

 
Packaging & Shipping

 

Vacuum Brazing Tungsten Carbide Refractory Brick Mold
 
Q&A

Q: Are you a trading company or manufacturer?
A: We are a factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 25-35 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples? is it free or extra?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What are your terms of payment?

A: Payment< 1000 USD, 100% in advance. Payment> 1000 USD, 30% T/T in advance, balance before shipment.
 

Send your message to this supplier

*From:
*To:
*Message:

Enter between 20 to 4,000 characters.

This is not what you are looking for? Post a Sourcing Request Now