Durable Conveyor Belt Cleaner Scraper for Power Tool Applications

• Customization: Available
• After-sales Service: 30 Days
• Warranty: 30 Days
• Model NO.: ZZLGJ
• Type: Pistons
• Application: Tunnel Boring Machine
• Certification: ISO9001: 2000
• Condition: New
• Type of Tools: Power Tool Parts
• Usage: Adaptor
• Advantage: Long Life and High-Working Efficiency
• Shaping Molud: Exctrusion Mould
• Size: 100mm ~600mm Long Available
• Surface: Mirror Polished
• Grade: Yl10.2 Yg10X
• OEM Service: Available
• Small Order: Available
• Hardness: Super Hard
• Transport Package: Carton Box
• Specification: 37*27*20
• Trademark: Old Craftsman
• Origin: China
• HS Code: 82090090
• Production Capacity: 100000
• Package Size: 33.00cm * 23.00cm * 17.00cm
• Package Gross Weight: 21.000kg

Product Description

Product Description

Tungsten Carbide Secondary Belt Cleaners

Product Overview
ZZ Old Craftsman introduces its expertly crafted tungsten carbide secondary belt cleaners, an essential solution for demanding high-wear, high-load industries such as mining, metallurgy, and steel production. Crafted from cutting-edge tungsten carbide, these cleaners boast unparalleled durability and exceptional resistance to wear. They excel at efficiently removing debris like ore, coal, and dust from conveyor belts, optimizing operational smoothness and enhancing efficiency across various industrial processes.

Why Are More and More Customers Choosing Tungsten Carbide Secondary Belt Cleaners?

As the industrial sector evolves, companies increasingly favor tungsten carbide secondary belt cleaners. What makes these cleaners the top choice in numerous industries? Let's delve into the distinctive benefits that set them apart:

1. Exceptional Wear Resistance: Why Do They Last Longer?

In rigorous environments like mining and steel production, secondary belt cleaners endure substantial friction and wear. Conventional materials often fail, leading to frequent replacements and costly downtime. Tungsten carbide, with its hardness-surpassed only by diamond-endures high-friction and high-impact conditions, making it a superior choice.

• Question: Are you looking for a solution that extends the service life of your cleaners and reduces maintenance costs?
  Answer: Tungsten carbide cleaners maintain their sharpness and robustness far longer than steel or rubber counterparts, often enduring up to 10 times longer. This dramatically reduces the frequency of replacements and maintenance, saving you both time and money.

2. High-Temperature Resistance: Why Can They Perform in Extreme Conditions?

In settings like steel plants or hot ore processing, temperatures can soar above 1000°C. Ordinary materials may lose integrity or deform under such heat, but tungsten carbide retains its formidable strength and performance amidst extreme temperatures.

• Question: Can your cleaners withstand high-temperature working conditions?
  Answer: Tungsten carbide excels in temperatures reaching up to 1500°C, maintaining stability and efficacy in high-temperature scenarios. This renders it perfect for steel mills and mining operations where heat exposure is a continual challenge.

3. Superior Corrosion Resistance: How Do They Handle Harsh Chemical Environments?

Conveyor systems in industries such as mining or metallurgy often encounter corrosive substances like acids, alkalis, and salts. Traditional cleaners are prone to corrosion, reducing their lifespan. Tungsten carbide resists chemical damage superbly, ensuring sustained effectiveness even in harsh chemical settings.

• Question: Can your equipment continue to perform in corrosive environments?
  Answer: Tungsten carbide cleaners offer remarkable resistance to acids, alkalis, and other corrosive elements. They remain steadfast and effective, mitigating corrosion risks and ensuring consistent performance in challenging environments.

4. Improved Cleaning Efficiency: How Does It Help Optimize Operations?

The efficiency of a cleaner significantly impacts the overall conveyor system's performance. Tungsten carbide's exceptional hardness facilitates rapid and thorough debris removal, preventing buildup and maintaining conveyor belt smoothness. This minimizes downtime and promotes efficient, uninterrupted production.

• Question: Are you looking for a cleaner that can improve your operational efficiency and minimize downtime?
  Answer: Tungsten carbide cleaners deliver superior cleaning efficiency, swiftly and effectively clearing debris. This minimizes blockages, reduces downtime, and enhances the smooth, efficient flow of the production process.

5. Cost-Effectiveness: Why Is It a Smart Investment?

While the initial cost of tungsten carbide cleaners may be higher than traditional cleaners, their exceptional durability and long service life offer a significant return on investment. The reduction in replacement frequency and maintenance costs offsets the higher upfront cost, making it a cost-effective solution in the long run.

• Question: Are you seeking a cost-effective solution that reduces long-term maintenance and replacement expenses?
  Answer: Investing in tungsten carbide cleaners is a decision that promises substantial savings over time. With a prolonged lifespan and outstanding performance under severe conditions, these cleaners notably cut down on maintenance and replacement expenses, establishing them as a wise choice for environments with high wear and tear.

Product Advantages

• Exceptional Wear Resistance: Renowned for its durability, tungsten carbide boasts a hardness nearly rivaling that of a diamond. This ensures our cleaners remain sharp and efficient far longer than those made from conventional materials.
• High-Temperature Resistance: Our tungsten carbide cleaners excel in high-temperature settings, enduring heat up to 1500°C. This makes them perfect for challenging conditions in steel mills, high-heat environments, and ore processing plants.
• Superior Corrosion Resistance: Tungsten carbide's remarkable resistance to corrosion ensures that our cleaner retains its high functionality even when faced with chemically aggressive environments.
• Efficient Cleaning: The extreme hardness of tungsten carbide guarantees speedy and thorough removal of materials from conveyor belts, ensuring exceptional cleaning efficiency.
• Customizable Design: We provide bespoke solutions, offering customized sizes, shapes, and specifications tailored to your unique requirements and environmental conditions.

Compare with other materials:

Property	Tungsten Carbide	Chromium Carbide	White Iron	Manganese Steel	Ceramic
Hardness	★★★★★ (Extremely high, one of the most  wear-resistant  materials )	★★★★☆ (High hardness)	★★★★☆ (high hardness, better after  heat treatment)	★★★☆☆ (medium, dependent on  self hardening  characteristics)	★★★★★ (Extremly high, excellent wear resistance,)
Wear Resistance	★★★★★ (best, suitable  for high wearenvironments )	★★★★☆ (High wear resistance,  commonly used in  friction scenarios)	★★★★☆ (High wear  resistance,  higher economy)	★★★☆☆ (Wear resistant only  under high  impact conditions)	★★★★★ (Extremely high ,  especially suitable  for corrosive  environments)
Impact  Resistance	★★★★☆ (Good, suitable for  medium impact  environments)	★★★☆☆ (Low impact  resistance, fragile and prone to cracking)	★★☆☆☆ (Poor impact  toughness, prone to  cracking)	★★★★★ (Extremely high,  most suitable for  high impact  working conditions)	★★☆☆☆ (High brittleness, not suitable for impact scenarios)
Cost  Efficiency	★★★★☆ (High initial cost,  but long lifespan)	★★★★☆ (Medium cost,  high cost-effectiveness)	★★★☆☆ (Low cost, but  requires frequent  replacement)	★★★☆☆ (Low initial cost,  but fast wear and tear)	★★★☆☆ (High cost,  only applicable  in high-value situations)
Temperature Stability	★★★★★ (Excellent, suitable for high temperature  environments)	★★★★☆ (High,  but with limitations)	★★★☆☆ (average)	★★★☆☆ (Performance  degradation under high  temperature environment)	★★★★★ (Excellent,  able to withstand extremely high temperatures)

Applications

• Mining: Perfectly suited for managing high-load materials like coal, ore, and rocks, our cleaners are ideal for mining operations.
• Metallurgy: Designed for high-temperature, corrosive settings, our cleaners thrive in the rigorous environments of the metallurgy sector, such as steel mills.
• Cement and Construction: Our cleaners efficiently maintain conveyor belts in cement plants and construction material production, ensuring smooth operations.
• Other Heavy Industries: Wherever a robust, high-performance belt cleaning solution is needed for tough conditions, our cleaners rise to the challenge.

Customer Cases

• A Mining Company: Transitioning to tungsten carbide secondary belt cleaners, the company experienced a transformation, extending cleaner service life from 3 to 12 months. This change slashed maintenance costs by 70% and minimized interruptions caused by material build-up.
• A Steel Plant: Utilizing tungsten carbide cleaners significantly curbed downtime from equipment wear and tear, boosting production efficiency by 20%, a testament to their superior durability and effectiveness.

For more detailed information on specific types, please inform us so we can assist you better.


 

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Packaging & Shipping

Q&A

Q1: Are you a manufacturer or a trading company?
We proudly stand as a dedicated manufacturer, specializing in crafting top-tier tungsten carbide products with precision and exceptional quality.

Q2: Where is your factory located?
Nestled within the dynamic industrial hub of Zhuzhou city, Hunan province, our state-of-the-art factory is strategically located just a convenient one-hour drive from Changsha airport.

Q3: Are the products of High Quality?
Absolutely. Our commitment to quality is unwavering, as we conduct rigorous and meticulous testing of raw materials before moving on to bulk production. These comprehensive checks include thorough assessments of physical properties, shape, and tolerance, ensuring that only the finest products are delivered to you.

Q4: What's your delivery time?
Typically, for items readily available in stock, we guarantee a swift and efficient delivery within 3-5 days. For items not in stock, delivery ranges from 7-25 days, depending on order volume.

Q5: Do you provide samples?
While complimentary samples are not typically provided, we are delighted to offset the sample cost against your bulk orders, offering added value in every transaction.

Q6: How to place an order of tungsten carbide products?
1. Simply complete your Order List using our seamless online Inquiry System. Alternatively, connect with our dedicated sales team directly via E-mail, WeChat, or WhatsApp for personalized assistance.2. Anticipate our swift and attentive response within 12 hours of receiving your message.