Product Description
Introducing the pinnacle of durability and precision: our Tungsten Cement Carbide Conveyor Belt Scraper. This cutting-edge tool is expertly crafted to excel in high-wear and high-impact environments such as mining, sand, stone crushing, and coal transportation. Using revolutionary vacuum brazing technology, it creates an unbreakable and consistent bond between carbide and steel. This process ensures outstanding longevity, remarkable wear resistance, and excellent corrosion protection. Ideal for the most challenging conditions, this scraper is engineered for extended life and requires minimal maintenance. Innovative Solution in the domain of industrial conveyor belt cleaning.
Key Features
- Outstanding Wear Resistance: The strategic inclusion of tungsten carbide enhances durability, providing exceptional resilience against abrasive forces.
- Robust High-Temperature Stability: Ensures reliable performance even under the harshest temperature extremes.
- Exceptional Corrosion Resistance: Specifically designed to withstand the challenges posed by harsh chemicals and abrasive environments.
- Extended Service Life: Precisely designed to offer long-lasting use, significantly reducing the frequency of replacements and maintenance costs.
- Precision Engineering: Ensures flawless, consistent quality and exactness in dimensions.
Technical Specifications
| Parameter |
Details |
| Material |
Tungsten carbide + stainless steel |
| Hardness |
Up to 92.5 HRA |
| Bonding Method |
Vacuum brazing |
| Operating Temperature |
-40°C to 300°C |
| Corrosion Resistance |
High |
| Application Industries |
Mining, stone crushing, coal, solid waste |
| Available Sizes |
Customizable based on requirements |
| Service Life |
3-5 times longer than standard scrapers |
Customization Options
We offer a wide range of sizes and configurations to perfectly align with your specific equipment and application needs. Contact us to discuss your unique specifications.
Beyond belt scrapers, our comprehensive portfolio includes a vast array of
advanced solutions tailored for industries that demand superior wear and impact resistance. Our exceptional products include
belt scrapers,
mining wear plates,
crusher hammer heads,
components for sand-making machines,
linings for refractory brick molds, and
mixer blades.
Key Features
| Feature |
Details |
| Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
| Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
| Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
| Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
| Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
| Product |
Key Features |
Applications |
| Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
| Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
| Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
| Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
| Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
| Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
| Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
| Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
| Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
| Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
| Industry |
Application |
Benefits |
| Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
| Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
| Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
| Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
| Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
| Benefit |
Details |
| Durability |
Products last up to 10 times longer than traditional components. |
| Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
| CustomSolutions |
Tailored designs to meet unique operational requirements. |
| Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
| Industry |
Feedback |
| Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
| Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
| Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
CompanyProfile
Our Advantage on Carbide Brazing Products:
1. Unmatched Expertise in Brazing: Boasting over eight years of relentless dedication, we have engaged in thousands of carbide brazing experiments. This extensive journey has honed our skills, enabling us to offer a level of expertise that remains unrivaled in the industry.
2. Rigorous Quality Control: From inception to completion, we uphold an uncompromising dedication to quality. Every phase of our production line is subjected to meticulous scrutiny, guaranteeing that our products consistently meet and exceed superior standards.
3. Rapid Delivery: Our team of highly skilled artisans is armed with state-of-the-art technology, which empowers us to fulfill your orders with remarkable swiftness and accuracy, ensuring your satisfaction with timely and precise deliveries.
4. Superior After-Sales Service: Our dedication doesn't end with the purchase; we maintain a robust connection with our clients to ensure their full satisfaction and reinforce their confidence in our products, fostering a lasting relationship of trust and assurance.
Packaging & Shipping
Q&A
Q1: Are you a manufacturer or a trading company?
We proudly stand as a dedicated manufacturer of tungsten carbide products. Our expertise shines through in specialized carbide vacuum brazing products crafted with precision.
Q2: Where is your factory located?
Our state-of-the-art facility is nestled in the vibrant city of Zhuzhou, Hunan province, just a convenient 1-hour drive from the bustling Changsha airport.
Q3: Are the products high quality?
Absolutely! Our commitment to quality is unwavering. We meticulously test raw materials before bulk production. We rigorously check physical properties, shape, and tolerance to ensure only qualified products are shipped.
Q4: What's your delivery time?
Typically, if in stock, we deliver in 3-5 days. If not, anticipate a 7-25 day window, dependent on the order quantity.
Q5: Do you provide samples?
We generally do not offer free samples. However, sample costs can be deducted from your bulk orders for your convenience.
Q6: How to place an order for tungsten carbide products?
1. Simply fill out your Order List in our online Inquiry System. Alternatively, feel free to reach out to our dedicated sales team via E-mail, WeChat, or Whatsapp.2. Expect a prompt response within 12 hours of receiving your message to ensure swift and efficient service.
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