Customization: | Available |
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After-sales Service: | 90days |
Warranty: | 90days |
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Product Overview:
Our High Corrosion Resistant Tungsten Carbide Brazed Composite Wear Liners for Chutes are meticulously engineered to provide exceptional impact and wear resistance, serving as the ultimate safeguard for chutes in mining and material handling operations. Crafted from robust, high-strength tungsten carbide materials and bonded through cutting-edge vacuum brazing technology, these liners remarkably enhance the service life of your equipment, substantially cut down on maintenance expenses, and elevate production efficiency.
Whether utilized for ore transfer, crusher hoppers, or conveyor systems, our liners ensure enduring reliable protection under the most demanding conditions, diminishing downtime and optimizing operational efficiency.
Product Advantages:
Superior Wear Resistance: Our liners, crafted from high-hardness and high-strength tungsten carbide materials, deliver outstanding wear resistance in abrasive settings, significantly reducing the need for frequent replacements.
High Impact Resistance: Expertly designed to endure substantial material impact, our liners shield chutes and material handling systems, guaranteeing long-term consistent operation.
Extended Service Life: Thanks to vacuum brazing technology, the liners are firmly bonded to their base, preventing detachment and prolonging service life by more than five times compared to standard liners.
Reduced Maintenance Costs: The superior wear and impact resistance of the liners extend replacement intervals, lowering maintenance frequency and related expenses.
Effortless Installation: Our liners are custom-crafted to match your specific equipment, enabling quick and hassle-free installation, minimizing downtime, and enhancing productivity.
Application Areas:
Our mining chute liners find extensive usage in the following scenarios:
Technical Specifications of High Wear-Resistant Mining Chute Liners
Parameter | Details |
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Material | High-strength alloy |
Hardness | HRC 60-65 |
Thickness Options | Customizable (10mm, 20mm, 30mm, etc.) |
Operating Temperature | Suitable for high-temperature and high-pressure environments |
Bonding Technology | Vacuum brazing |
Lifespan | 36-60 months (depending on usage conditions) |
Impact Resistance | High impact resistance, designed for heavy-duty use |
Customization | Available upon request (custom sizes and shapes) |
Applicable Industries | Mining, Quarrying, Cement Plants, Steel Mills, etc. |
Property | Tungsten Carbide | Chromium Carbide | White Iron | Manganese Steel | Ceramic |
Hardness | ★★★★★ (Extremely high, one of the most wear-resistant materials ) |
★★★★☆ (High hardness) |
★★★★☆ (high hardness, better after heat treatment) |
★★★☆☆ (medium, dependent on self hardening characteristics) |
★★★★★ (Extremly high, excellent wear resistance,) |
Wear Resistance |
★★★★★ (best, suitable for high wearenvironments ) |
★★★★☆ (High wear resistance, commonly used in friction scenarios) |
★★★★☆ (High wear resistance, higher economy) |
★★★☆☆ (Wear resistant only under high impact conditions) |
★★★★★ (Extremely high , especially suitable for corrosive environments) |
Impact Resistance |
★★★★☆ (Good, suitable for medium impact environments) |
★★★☆☆ (Low impact resistance, fragile and prone to cracking) |
★★☆☆☆ (Poor impact toughness, prone to cracking) |
★★★★★ (Extremely high, most suitable for high impact working conditions) |
★★☆☆☆ (High brittleness, not suitable for impact scenarios) |
Cost Efficiency |
★★★★☆ (High initial cost, but long lifespan) |
★★★★☆ (Medium cost, high cost-effectiveness) |
★★★☆☆ (Low cost, but requires frequent replacement) |
★★★☆☆ (Low initial cost, but fast wear and tear) |
★★★☆☆ (High cost, only applicable in high-value situations) |
Temperature Stability |
★★★★★ (Excellent, suitable for high temperature environments) |
★★★★☆ (High, but with limitations) |
★★★☆☆ (average) |
★★★☆☆ (Performance degradation under high temperature environment) |
★★★★★ (Excellent, able to withstand extremely high temperatures) |
Summary
Tungsten Carbide: The premier choice for extreme conditions due to its unparalleled combination of hardness, wear resistance, and temperature endurance.
Chromium Carbide: A budget-friendly option for moderate wear and temperature applications.
White Iron: Economical but limited in resilience and adaptability.
Manganese Steel: Our High-Quality Wear Liner Plate is meticulously engineered to thrive in high-impact conditions, though it may prove less optimal in environments characterized exclusively by abrasion.
Ceramic: Ceramic materials shine brightly in light, high-wear, and corrosive applications. However, they come with the caveat of being fragile and more costly compared to other materials.
Tungsten Carbide has solidified its standing as an essential component in the modern industrial landscape. Its unrivaled high hardness, wear resistance, stability at elevated temperatures, and resistance to corrosion make it a standout choice. These attributes collectively empower it to dramatically boost production efficiency, minimize maintenance expenses, and prolong the operational life of equipment.
Service Life and Performance Comparison:
Our advanced high wear-resistant alloy chute liners considerably surpass traditional rubber or standard steel liners, offering a much extended service life and unmatched wear resistance. Rigorous testing demonstrates that our liners can cut equipment downtime by more than 40%, significantly reducing ongoing maintenance expenses.
Customer Cases and Feedback:
Our high wear-resistant mining chute liners have garnered widespread acclaim from numerous global mining ventures. The resounding positive feedback from our clients is a testament to our product's exceptional performance. Here are some testimonials from our satisfied customers:
After-Sales Service:
We proudly extend a comprehensive 12-month warranty on all our products, coupled with expert technical support. Should you face any challenges during use, our dedicated technical team is ready to provide assistance, ensuring your equipment operates at peak efficiency.