Product Description
Exquisitely crafted with meticulous precision and engineered for unparalleled endurance, our Tungsten Cement Carbide Conveyor Belt Scraper is a beacon of innovation in environments that demand high-wear and high-impact resilience. Ideally suited for rigorous settings such as mining, sand, stone crushing, and coal transportation, this remarkable scraper showcases advanced vacuum brazing technology, creating a strong and uniform bond between carbide and steel. This ensures extraordinary durability, exceptional wear resistance, and superior protection against corrosion. Designed for optimal performance in the most challenging conditions, this scraper not only promises remarkable longevity but also requires minimal maintenance, safeguarding your investment. Optimal Solution for the demanding sphere of industrial conveyor belt cleaning.
Key Features
- Unmatched Wear Resistance: The integration of tungsten carbide dramatically enhances longevity, making it highly resistant to abrasive wear.
- Elevated Temperature Stability: Guarantees reliable functionality even under the stress of extreme temperatures.
- Robust Corrosion Resistance: Expertly crafted to withstand exposure to harsh chemicals and abrasive environments.
- Prolonged Service Life: Thoughtfully engineered to ensure extended usage, significantly reducing the need for frequent replacements and maintenance costs.
- Precision Engineering: Ensures seamless, consistent quality and exactitude in dimensions, ensuring peak performance.
Technical Specifications
Parameter |
Details |
Material |
Tungsten carbide + stainless steel |
Hardness |
Up to 92.5 HRA |
Bonding Method |
Vacuum brazing |
Operating Temperature |
-40°C to 300°C |
Corrosion Resistance |
High |
Application Industries |
Mining, stone crushing, coal, solid waste |
Available Sizes |
Customizable based on requirements |
Service Life |
3-5 times longer than standard scrapers |
Customization Options
We offer a diverse range of sizes and configurations designed to seamlessly align with your specific equipment and application needs. Contact us to discuss your tailored requirements.
Beyond belt scrapers, our extensive portfolio showcases a multitude of
innovative solutions specifically designed for industries that demand exceptional wear and impact resistance. Our distinguished offerings include
belt scrapers,
mining wear plates,
crusher hammer heads,
components tailored for sand-making machines,
linings crafted for refractory brick molds, and
mixer blades.
Key Features
Feature |
Details |
Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
Product |
Key Features |
Applications |
Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
Industry |
Application |
Benefits |
Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
Benefit |
Details |
Durability |
Products last up to 10 times longer than traditional components. |
Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
CustomSolutions |
Tailored designs to meet unique operational requirements. |
Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
Industry |
Feedback |
Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
CompanyProfile
Our Advantage on Carbide Brazing Products:
1. Unmatched Expertise in Brazing: With a remarkable legacy spanning over eight years, we have meticulously honed our skills through thousands of carbide brazing experiments. This dedication has allowed us to refine our techniques and set the benchmark for unparalleled expertise in the industry.
2. Rigorous Quality Control: Our commitment to excellence is evident in our extremely thorough quality control measures. By carefully inspecting every stage of the production process, we ensure that each product upholds our superior standards, delivering only the highest quality to our clients.
3. Rapid Delivery: Harnessing the talent of our seasoned artisans alongside the latest, cutting-edge technology, we achieve extraordinary efficiency. This ensures that your orders are not only delivered with remarkable speed but also with the precision and attention to detail that you expect.
4. Superior After-Sales Service: Our dedication to customer satisfaction transcends the initial sale. We maintain a proactive communication channel, ensuring our clients are always content and confident in our exceptional products, fostering long-term trust and partnership.
Packaging & Shipping
Q&A
Q1: Are you a manufacturer or a trading company?
We proudly stand as a dedicated manufacturer of tungsten carbide products. Our expertise shines through in specialized carbide vacuum brazing products crafted with precision.
Q2: Where is your factory located?
Our state-of-the-art facility is nestled in the vibrant city of Zhuzhou, Hunan province, just a convenient 1-hour drive from the bustling Changsha airport.
Q3: Are the products high quality?
Absolutely! Our commitment to quality is unwavering. We meticulously test raw materials before bulk production. We rigorously check physical properties, shape, and tolerance to ensure only qualified products are shipped.
Q4: What's your delivery time?
Typically, if in stock, we deliver in 3-5 days. If not, anticipate a 7-25 day window, dependent on the order quantity.
Q5: Do you provide samples?
We generally do not offer free samples. However, sample costs can be deducted from your bulk orders for your convenience.
Q6: How to place an order for tungsten carbide products?
1. Simply fill out your Order List in our online Inquiry System. Alternatively, feel free to reach out to our dedicated sales team via E-mail, WeChat, or Whatsapp.2. Expect a prompt response within 12 hours of receiving your message to ensure swift and efficient service.