Customized Part Conveyor Belt Cleaner Scraper

• Customization: Available
• After-sales Service: 30 Days
• Warranty: 30 Days
• Model NO.: ZZLGJ
• Type: Pistons
• Application: Tunnel Boring Machine
• Certification: ISO9001: 2000
• Condition: New
• Type of Tools: Power Tool Parts
• Usage: Adaptor
• Advantage: Long Life and High-Working Efficiency
• Shaping Molud: Exctrusion Mould
• Size: 100mm ~600mm Long Available
• Surface: Mirror Polished
• Grade: Yl10.2 Yg10X
• OEM Service: Available
• Small Order: Available
• Hardness: Super Hard
• Transport Package: Carton Box
• Specification: 37*27*20
• Trademark: Old Craftsman
• Origin: China
• HS Code: 82090090
• Production Capacity: 100000
• Package Size: 33.00cm * 23.00cm * 17.00cm
• Package Gross Weight: 21.000kg

Product Description

Product Description

Tungsten Carbide Secondary Belt Cleaners

Product Overview
At ZZ Old Craftsman, we proudly present our tungsten carbide secondary belt cleaners, meticulously engineered to thrive in high-wear, high-load settings such as mining, metallurgy, and steel plants. Crafted from superior tungsten carbide material, renowned for its remarkable durability and unparalleled wear resistance, these cleaners excel at eliminating debris, including ore, coal, and dust, from conveyor belts. This ensures seamless operations and enhanced efficiency across a spectrum of industrial applications.

Why Are More and More Customers Choosing Tungsten Carbide Secondary Belt Cleaners?

With escalating industrial demands, a growing number of companies are embracing tungsten carbide secondary belt cleaners. What is it about these cleaners that captivates so many industries? Dive into the compelling reasons:

1. Exceptional Wear Resistance: Why Do They Last Longer?

In the rugged terrains of mining and steel production, secondary belt cleaners endure relentless friction and wear. Traditional materials falter under such grueling conditions, resulting in frequent replacements and costly interruptions. Tungsten carbide, celebrated for its hardness-surpassed only by diamond-braves the high-friction, high-impact environments with ease.

• Question: Are you looking for a solution that extends the service life of your cleaners and reduces maintenance costs?
  Answer: Tungsten carbide cleaners retain their sharpness and durability far beyond steel or rubber counterparts, often enduring up to 10 times longer. This dramatically cuts down on the need for frequent replacements and upkeep, saving both time and money.

2. High-Temperature Resistance: Why Can They Perform in Extreme Conditions?

In environments like steel plants or hot ore processing facilities, temperatures can soar above 1000°C. Ordinary materials lose their toughness or warp under such intense heat, but tungsten carbide maintains its robustness and performance even when temperatures peak.

• Question: Can your cleaners withstand high-temperature working conditions?
  Answer: Tungsten carbide thrives in temperatures reaching up to 1500°C, remaining stable and efficient in high-temperature arenas. This makes it the go-to choice for steel mills and mining operations where heat is a relentless challenge.

3. Superior Corrosion Resistance: How Do They Handle Harsh Chemical Environments?

Conveyor belts in industries like mining or metallurgy often encounter corrosive substances such as acids, alkalis, and salts. Traditional cleaners are prone to corrosion, which can drastically reduce their lifespan. Tungsten carbide, on the other hand, offers exceptional resistance to chemical damage, ensuring the cleaner remains effective even in the harshest environments.

• Question: Can your equipment continue to perform in corrosive environments?
  Answer: Tungsten carbide cleaners demonstrate outstanding resilience against acids, alkalis, and other corrosive agents. They deliver unwavering reliability and efficiency, mitigating corrosion risks and guaranteeing long-term performance in demanding conditions.

4. Improved Cleaning Efficiency: How Does It Help Optimize Operations?

The cleaner's efficiency is pivotal to the overall performance of the conveyor system. Tungsten carbide's exceptional hardness enables rapid and effective debris removal, preventing material accumulation and maintaining a clear conveyor belt. This minimizes downtime and ensures a smoothly running production line.

• Question: Are you looking for a cleaner that can improve your operational efficiency and minimize downtime?
  Answer: Tungsten carbide cleaners deliver outstanding cleaning efficiency, swiftly and effectively clearing debris. This leads to fewer material blockages, reduced downtime, and a more seamless, efficient production process.

5. Cost-Effectiveness: Why Is It a Smart Investment?

While the initial investment for tungsten carbide cleaners may seem higher compared to traditional options, their outstanding durability and prolonged service life provide a remarkable return on investment. The significant reduction in frequency of replacements and maintenance expenses more than compensates for the initial outlay, rendering it a highly cost-effective choice over time.

• Question: Are you on the lookout for a budget-friendly solution that cuts down on long-term maintenance and replacement costs?
  Answer: Tungsten carbide cleaners are a wise investment with benefits that accrue over time. Their long-lasting lifespan, coupled with robust performance in severe conditions, results in considerable savings on maintenance and replacement, proving them to be a savvy investment in any high-wear environment.

Product Advantages

• Exceptional Wear Resistance: With hardness nearing that of diamond, tungsten carbide ensures that our cleaners maintain their sharpness and efficacy far longer than those made from traditional materials.
• High-Temperature Resistance: Capable of withstanding temperatures as high as 1500°C, tungsten carbide is perfect for applications in steel mills, extreme heat settings, and ore processing facilities.
• Superior Corrosion Resistance: Tungsten carbide's resistance to corrosion ensures reliable functionality even in chemically aggressive environments, maintaining efficiency over time.
• Efficient Cleaning: The extraordinary hardness of tungsten carbide guarantees effective and swift cleaning, quickly and thoroughly removing materials from the conveyor belt.
• Customizable Design: We provide bespoke sizes, shapes, and specifications tailored to your unique needs and specific environmental conditions.

Compare with other materials:

Property	Tungsten Carbide	Chromium Carbide	White Iron	Manganese Steel	Ceramic
Hardness	★★★★★ (Extremely high, one of the most  wear-resistant  materials )	★★★★☆ (High hardness)	★★★★☆ (high hardness, better after  heat treatment)	★★★☆☆ (medium, dependent on  self hardening  characteristics)	★★★★★ (Extremly high, excellent wear resistance,)
Wear Resistance	★★★★★ (best, suitable  for high wearenvironments )	★★★★☆ (High wear resistance,  commonly used in  friction scenarios)	★★★★☆ (High wear  resistance,  higher economy)	★★★☆☆ (Wear resistant only  under high  impact conditions)	★★★★★ (Extremely high ,  especially suitable  for corrosive  environments)
Impact  Resistance	★★★★☆ (Good, suitable for  medium impact  environments)	★★★☆☆ (Low impact  resistance, fragile and prone to cracking)	★★☆☆☆ (Poor impact  toughness, prone to  cracking)	★★★★★ (Extremely high,  most suitable for  high impact  working conditions)	★★☆☆☆ (High brittleness, not suitable for impact scenarios)
Cost  Efficiency	★★★★☆ (High initial cost,  but long lifespan)	★★★★☆ (Medium cost,  high cost-effectiveness)	★★★☆☆ (Low cost, but  requires frequent  replacement)	★★★☆☆ (Low initial cost,  but fast wear and tear)	★★★☆☆ (High cost,  only applicable  in high-value situations)
Temperature Stability	★★★★★ (Excellent, suitable for high temperature  environments)	★★★★☆ (High,  but with limitations)	★★★☆☆ (average)	★★★☆☆ (Performance  degradation under high  temperature environment)	★★★★★ (Excellent,  able to withstand extremely high temperatures)

Applications

• Mining: Perfectly suited for managing high-load materials like coal, ores, and rocks in mining operations.
• Metallurgy: Ideal for steel mills and other high-temperature, high-corrosion environments within the metallurgy sector.
• Cement and Construction: Essential for cleaning conveyor belts in cement plants and the production of construction materials.
• Other Heavy Industries: Optimal for any industry demanding a robust, high-performance belt cleaning solution suited to challenging work environments.

Customer Cases

• A Mining Company: Upon transitioning to tungsten carbide secondary belt cleaners, this company experienced an extension in cleaner lifespan from 3 to 12 months, leading to a 70% drop in maintenance costs and reduced interruptions from material build-up.
• A Steel Plant: By switching to tungsten carbide cleaners, a steel plant managed to cut downtime due to equipment wear and tear, enhancing production efficiency by 20%.

For further detailed information on specific types, please reach out, and we will be delighted to assist you further.


 

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Packaging & Shipping

Q&A

Q1: Are you a manufacturer or a trading company?
We proudly stand as a distinguished manufacturer, specializing in the creation of top-tier tungsten carbide products of exceptional quality.

Q2: Where is your factory located?
Nestled within the vibrant industrial hub of Zhuzhou city, Hunan province, our factory boasts convenient accessibility, situated just a swift one-hour drive from Changsha airport.

Q3: Are the products of High Quality?
Absolutely. We conduct rigorous testing of our raw materials before initiating bulk production. Our thorough quality checks include meticulous assessments of physical properties, shape, and tolerance, ensuring that only the finest products reach your hands before shipping.

Q4: What's your delivery time?
Typically, for items in stock, we promise a swift delivery within 3-5 days. For items not in stock, delivery varies from 7-25 days, depending on order volume.

Q5: Do you provide samples?
While we generally do not offer free samples, we're delighted to offset the sample cost against your bulk orders, ensuring value and satisfaction in every transaction.

Q6: How to place an order of tungsten carbide products?
1. Simply fill out your Order List in our seamless online Inquiry System. (Alternatively, feel free to connect with our dedicated sales team via E-mail, WeChat, or Whatsapp.) 2. You can expect our efficient response within 12 hours upon receiving your message.