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Due to the high mold requirements of the refractory industry, high precision, high wear resistance, and long product life are the basic needs. Especially the wear resistance, the surface of the template gets worn easily because the template is subject to the forming pressure exerted by the brick press, which creates a great friction force between the brick and the template. Generally, if the wear reaches 0.3-0.4mm, it is not allowed to continue to use. Therefore, the template is required to have good wear resistance.
Products of all generations | |||
Material | Carbide | Carbide | Tungsten cement carbide and steel parts |
Technology | Braze the entire carbide plate to the mold. | Brazing entire steel parts with carbide sheets | Braze the carbide sheet to the smaller steel backing plate and drill the threaded holes |
Advantages |
1. Low cost 2. Low technical requirements |
1. Extend product life compared to ordinary materials.
2. The number of pressings can reach more than 9400 times
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1. High hardness, high strength, and high wear resistance. 2. Longer product life 3. Resistance to high temperature and high-impact situations. 4. The integrity of the mold is higher. 5. The number of pressings can reach more than 15,000 times |
Disadvantages |
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1. Higher unit price 2. Lifespan still cannot meet production needs 3. Cracks may occur during use |
1. High unit cost. 2. Hard to reprocess, the service quality of suppliers is very important. |