Product Description
Due to the high mold requirements of the refractory industry, high precision, high wear resistance, and long product life are the basic needs. Especially the wear resistance, the surface of the template gets worn easily because the template is subject to the forming pressure exerted by the brick press, which creates a great friction force between the brick and the template. Generally, if the wear reaches 0.3-0.4mm, it is not allowed to continue to use. Therefore, the template is required to have good wear resistance.
The refractory mold industry now faces several bottlenecks that are impacting its development: limited availability of skilled labor; high cost of raw materials; environmental regulation and limited innovation.
We are now offering innovation of carbide liners for refractory brick mold.
With a slightly higher cost of tungsten carbide, this composite material can bring unexpected rewards not only in the longer service life, but also higher precision, hardness, and wear resistance. All these properties will conversely save customers costs in reduced downtime for repairing or replacing the molds.
These liners are brazed on the template of the steel-made mold, and we use advanced techniques of vacuum brazing in this process. This brazing method can generate less inner stress and effectively remove the oil and oxide film from the surface of the welded parts. Therefore, customers' cars rest assured on our carbide liners for refractory brick mold to make a difference.
Product's Evolution
The evolution of the way brazed Carbide sheet to steel backing plate
Products of all generations |
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|
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Material |
Carbide |
Carbide |
Tungsten cement carbide and steel parts |
Technology |
Braze the entire carbide plate to the mold. |
Brazing entire steel parts with carbide sheets |
Braze the carbide sheet to the smaller steel backing plate and drill the threaded holes |
Advantages |
1. Low cost
2. Low technical requirements
|
1. Extend product life compared to ordinary materials.
2. The number of pressings can reach more than 9400 times
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1. High hardness, high strength, and high wear resistance.
2. Longer product life
3. Resistance to high temperature and high-impact situations.
4. The integrity of the mold is higher. 5. The number of pressings can reach more than 15,000 times
|
Disadvantages |
- short product life
- Easily broken when subjected to impact or vibration.
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1. Higher unit price 2. Lifespan still cannot meet production needs 3. Cracks may occur during use |
1. High unit cost.
2. Hard to reprocess, the service quality of suppliers is very important. |
Hot Products
Company Profile
Our advantage on carbide brazing products:
1. Full experience in the brazing. We have done thousands of carbide brazing experiments over the past 8 years, obtaining mature experience.
2. Comprehensive quality control. We inspect the quality throughout the whole production line.
3. Fast delivery. We have experienced workers and advanced equipment to ensure the delivery.
4. Excellent after-sales service, We keep in touch with our customers to earn their satisfaction.
Packaging & Shipping
Q&A
Q: Are you a trading company or manufacturer?
A: We are a factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 25-35 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples? is it free or extra?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What are your terms of payment?
A: Payment< 1000 USD, 100% in advance. Payment> 1000 USD, 30% T/T in advance, balance before shipment.