| Customization: | Available |
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| After-sales Service: | 90days |
| Warranty: | 90days |
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Product Overview:
Our exceptional High Corrosion Resistant Tungsten Carbide Brazed Composite Wear Liners for Chutes are meticulously crafted to deliver unparalleled impact and wear resistance. These liners provide optimal defense for chutes involved in mining and material handling operations. Constructed from resilient, high-strength tungsten carbide materials and bonded using cutting-edge vacuum brazing technology,these liners dramatically enhance the service life of your machinery, significantly decrease maintenance costs, and boost production efficiency, empowering your operations to reach new heights.
Whether utilized in ore transfer systems, crusher hoppers, or conveyor systems, our liners provide steadfast and enduring protection under challenging conditions, minimizing downtime and maximizing operational prowess.
Product Advantages:
Superior Wear Resistance:Our liners are engineered from high-hardness and high-strength tungsten carbide materials, offering outstanding wear resistance in abrasive settings, substantially reducing the necessity for frequent replacements.
High Impact Resistance:Specifically designed to endure substantial material impact, our liners safeguard chutes and material handling systems, ensuring consistent and reliable long-term operations.
Extended Service Life:Through vacuum brazing technology,the liners are tenaciously bonded to their base, preventing detachment and extending service life by over five times compared to standard liners.
Reduced Maintenance Costs:The high wear and impact resistance of these liners extend replacement intervals, effectively diminishing maintenance frequency and the related expenses.
Effortless Installation:Our liners are custom-crafted to suit your precise equipment specifications, enabling swift and seamless installation, minimizing downtime, and enhancing productivity.
Application Areas:
Our cutting-edge mining chute liners are extensively utilized in the following applications:
Technical Specifications of High Wear-Resistant Mining Chute Liners
| Parameter | Details |
|---|---|
| Material | High-strength alloy |
| Hardness | HRC 60-65 |
| Thickness Options | Customizable (10mm, 20mm, 30mm, etc.) |
| Operating Temperature | Suitable for high-temperature and high-pressure environments |
| Bonding Technology | Vacuum brazing |
| Lifespan | 36-60 months (depending on usage conditions) |
| Impact Resistance | High impact resistance, designed for heavy-duty use |
| Customization | Available upon request (custom sizes and shapes) |
| Applicable Industries | Mining, Quarrying, Cement Plants, Steel Mills, etc. |
| Property | Tungsten Carbide | Chromium Carbide | White Iron | Manganese Steel | Ceramic |
| Hardness | ★★★★★ (Extremely high, one of the most wear-resistant materials ) |
★★★★☆ (High hardness) |
★★★★☆ (high hardness, better after heat treatment) |
★★★☆☆ (medium, dependent on self hardening characteristics) |
★★★★★ (Extremly high, excellent wear resistance,) |
| Wear Resistance |
★★★★★ (best, suitable for high wearenvironments ) |
★★★★☆ (High wear resistance, commonly used in friction scenarios) |
★★★★☆ (High wear resistance, higher economy) |
★★★☆☆ (Wear resistant only under high impact conditions) |
★★★★★ (Extremely high , especially suitable for corrosive environments) |
| Impact Resistance |
★★★★☆ (Good, suitable for medium impact environments) |
★★★☆☆ (Low impact resistance, fragile and prone to cracking) |
★★☆☆☆ (Poor impact toughness, prone to cracking) |
★★★★★ (Extremely high, most suitable for high impact working conditions) |
★★☆☆☆ (High brittleness, not suitable for impact scenarios) |
| Cost Efficiency |
★★★★☆ (High initial cost, but long lifespan) |
★★★★☆ (Medium cost, high cost-effectiveness) |
★★★☆☆ (Low cost, but requires frequent replacement) |
★★★☆☆ (Low initial cost, but fast wear and tear) |
★★★☆☆ (High cost, only applicable in high-value situations) |
| Temperature Stability |
★★★★★ (Excellent, suitable for high temperature environments) |
★★★★☆ (High, but with limitations) |
★★★☆☆ (average) |
★★★☆☆ (Performance degradation under high temperature environment) |
★★★★★ (Excellent, able to withstand extremely high temperatures) |
Summary
Tungsten Carbide: The premier material for extreme conditions, boasting an exceptional combination of hardness, wear resistance, and temperature stability.
Chromium Carbide: An economical choice for moderate wear and temperature applications, balancing cost-effectiveness with performance.
White Iron: An affordable option, though limited in toughness and versatility.
Manganese Steel: Our Custom Size Wear Liner Plate in YG6, YG8, and YN8 Grades excels in high-impact environments, offering unparalleled reliability. While primarily engineered for such conditions, it holds a slightly lesser advantage in strictly abrasion-only contexts.
Ceramic: Ceramic liners are unmatched for their outstanding performance in light, high-wear, and corrosive applications. However, they tend to be fragile and come at a higher cost, making them a premium choice for specific needs.
From the above, we recognize that Tungsten Carbide has emerged as an essential material in today's industrial landscape. Its remarkable attributes-such as unmatched hardness, superior wear resistance, high-temperature stability, and corrosion resistance-make it a cornerstone of modern manufacturing. Its extensive applications and phenomenal performance offer an unbeatable edge in boosting production efficiency, slashing maintenance expenses, and prolonging equipment durability.
Service Life and Performance Comparison:
When juxtaposed with traditional rubber or standard steel liners, our high wear-resistant alloy chute liners stand out by delivering an extraordinarily prolonged service life. service life and unparalleled resistance to wear. Rigorous testing reveals that using our liners can slash equipment downtime by over 40% and significantly reduce maintenance costs.
Customer Cases and Feedback:
Our proven track record in supplying high-performance mining chute liners to various global mining operations is backed by glowing customer reviews. Here are a few endorsements from our delighted clients:
After-Sales Service:
We provide a comprehensive 12-month warranty on all our products, accompanied by expert technical support. Should any issues arise during usage, our dedicated technical team is ready to assist, ensuring your equipment consistently operates at peak performance.
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