Unique Hpgr Wear Liners for Feed Chute, Customized to Your Specifications

• Customization: Available
• After-sales Service: 30 Days
• Warranty: 30days
• Model NO.: Differen types
• Condition: New
• Certification: CE, ISO9001
• Standard: DIN, GB, BS
• Customized: Customized
• Material: Metal
• Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
• Size: Any Size Accepted Customized
• Grade: Yg6,Yg8,Yn8,Yn10,Yg15, Yl10.2
• Surface: Polished or Unground
• Delivery Time: 15days
• Applications: Cutting Tool
• Blank Tolerance: +/-0.05
• Product Name: Tungsten Carbide
• Quality: 100% G Virgin Materials.
• Shiping: DHL,FedEx,TNT,UPS,EMS
• MOQ: 2 Kg
• Transport Package: Carton
• Specification: Customized
• Trademark: Old Craftsman
• Origin: Hunan
• HS Code: 82090090
• Production Capacity: 7000kg/Month
• Package Size: 33.00cm * 23.00cm * 17.00cm
• Package Gross Weight: 21.000kg

Product Description

Tungsten Carbide Vacuum Brazed Wear Plate for HPGR - Redefining Durability

Product Overview

Introducing the Tungsten Carbide Vacuum Brazed Wear Plate, a revolutionary leap in wear-resistance technology. Crafted to withstand the severe conditions of wear and impact, this avant-garde product merges the superior hardness of tungsten carbide with state-of-the-art vacuum brazing techniques. Specifically engineered for high-stress scenarios like HPGR crusher feed chutes, it promises exceptional durability, elevating the benchmarks of wear resistance and economic efficiency.

Why Choose Tungsten Carbide Vacuum Brazed Wear Plate for HPGR feed chute?

1. Material Innovation: High Hardness

   • With a surface hardness surpassing HRC70, it ranks among the toughest materials found in the industry today.
   • Offers outstanding resistance to abrasion, particularly under conditions of high stress and impact.

2. Technological Breakthrough: Vacuum Brazing Excellence

   • Solves the prevalent issue of particle detachment, ensuring tungsten carbide granules remain firmly affixed to the base plate.
   • Utilizes precision-controlled thermal processes to maintain the material's stable performance.

3. Comprehensive Performance Upgrade

   • The surface layer boasts remarkable wear resistance while the base plate provides impact toughness, creating an ideal synergy for challenging environments.

Key Advantages

Property	Tungsten Carbide	Chromium Carbide	White Iron	Manganese Steel	Ceramic
Hardness	★★★★★ (Extremely high, one of the most  wear-resistant  materials )	★★★★☆ (High hardness)	★★★★☆ (high hardness, better after  heat treatment)	★★★☆☆ (medium, dependent on  self hardening  characteristics)	★★★★★ (Extremly high, excellent wear resistance,)
Wear Resistance	★★★★★ (best, suitable  for high wearenvironments )	★★★★☆ (High wear resistance,  commonly used in  friction scenarios)	★★★★☆ (High wear  resistance,  higher economy)	★★★☆☆ (Wear resistant only  under high  impact conditions)	★★★★★ (Extremely high ,  especially suitable  for corrosive  environments)
Impact  Resistance	★★★★☆ (Good, suitable for  medium impact  environments)	★★★☆☆ (Low impact  resistance, fragile and prone to cracking)	★★☆☆☆ (Poor impact  toughness, prone to  cracking)	★★★★★ (Extremely high,  most suitable for  high impact  working conditions)	★★☆☆☆ (High brittleness, not suitable for impact scenarios)
Cost  Efficiency	★★★★☆ (High initial cost,  but long lifespan)	★★★★☆ (Medium cost,  high cost-effectiveness)	★★★☆☆ (Low cost, but  requires frequent  replacement)	★★★☆☆ (Low initial cost,  but fast wear and tear)	★★★☆☆ (High cost,  only applicable  in high-value situations)
Temperature Stability	★★★★★ (Excellent, suitable for high temperature  environments)	★★★★☆ (High,  but with limitations)	★★★☆☆ (average)	★★★☆☆ (Performance  degradation under high  temperature environment)	★★★★★ (Excellent,  able to withstand extremely high temperatures)

• Unmatched Wear Resistance: Extends service life by 5-10 times over conventional wear plates.
• Cost Efficiency: Minimizes downtime and maintenance frequency, thereby cutting operational costs.
• Adaptability to Harsh Environments: Ensures dependable performance even in high-wear, high-impact, and corrosive settings.
• Customizable Options: Provides bespoke designs regarding thickness, dimensions, and shapes, catering to diverse applications.

Technical Specifications

• Material: Composed of tungsten carbide granules and a steel base plate.
• Hardness: Surface hardness rated at HRC70+.
• Thickness Range: Ranges from 6mm to 50mm, with customizable options.
• Technology: Employs vacuum brazing techniques.

Applications

• Mining Industry: Ideal for crusher feed chutes and conveyor system liners.
• Cement Production: Suitable for wear-resistant liners and protective components.
• Power Plants: Perfect for coal mill liners and flow diverters.
• Construction Waste Management: Provides impact zone protection.

Our company's competitive edge lies in OEM capabilities, allowing us to tailor wear plates from carbide grade to product shape. We oversee production from powder mixing, ensuring uniform quality control from the outset. Our comprehensive production line covers every stage from powder mixing:


 

Hot Products

Company Profile

Our Unmatched Expertise in Carbide Brazing Products:
1. Extensive Expertise in Brazing Processes: With over 8 years of dedicated focus and thousands of successful carbide brazing experiments, we have honed our skills to perfection, ensuring mastery and precision in all our offerings.
2. Rigorous Quality Control Measures: Our commitment to excellence is demonstrated through our meticulous quality inspections that span the entire production line, guaranteeing product integrity and superior performance.
3. Swift and Reliable Delivery: Equipped with a highly skilled workforce and state-of-the-art machinery, we promise timely delivery of our products, meeting your deadlines with reliability and efficiency.
4. Outstanding After-Sales Support: We continuously engage with our customers to ensure their satisfaction, fostering enduring relationships built on trust and service excellence.

Packaging & Shipping

Q&A

Q: Are you a trading company or manufacturer?
A: We are a factory.

Q: How long is your delivery time?
A: Typically, our delivery time ranges from 5-10 days for in-stock items. For out-of-stock items, expect delivery within 25-35 days, depending on the order quantity.

Q: Do you provide samples? Is it free or extra?
A: Certainly! We offer samples at no cost, though we kindly ask you to cover the shipping expenses.

Q: What are your terms of payment?
A: For payments below 1000 USD, we require full advance payment. For amounts exceeding 1000 USD, a 30% deposit via T/T is needed in advance, with the balance payable before shipment.