Product Description
Carefully engineered with unparalleled precision and built for exceptional durability, our Tungsten Cement Carbide Conveyor Belt Scraper leads the way in innovation for high-wear and high-impact industries. It is impeccably suited for demanding sectors such as mining, sand, stone crushing, and coal transportation. Utilizing state-of-the-art vacuum brazing technology, it creates a strong and consistent bond between carbide and steel, ensuring extraordinary durability, superior wear resistance, and unmatched corrosion protection. Designed for excellence, this scraper guarantees extended service life and low maintenance, even in the toughest conditions. solution in the specialized field of industrial conveyor belt cleaning.
Key Features
- Superior Wear Resistance: The integration of tungsten carbide enhances durability drastically, making it resilient in abrasive environments.
- High-Temperature Stability: Ensures reliable performance even under extreme temperature conditions.
- Corrosion Resistance: Expertly engineered to withstand harsh chemical exposure and abrasive surroundings with ease.
- Extended Service Life: Thoroughly designed to offer prolonged usage, significantly reducing frequency of replacements and maintenance costs.
- Precision Engineering: Ensures consistent quality with smooth, precise dimensional accuracy.
Technical Specifications
Parameter |
Details |
Material |
Tungsten carbide + stainless steel |
Hardness |
Up to 92.5 HRA |
Bonding Method |
Vacuum brazing |
Operating Temperature |
-40°C to 300°C |
Corrosion Resistance |
High |
Application Industries |
Mining, stone crushing, coal, solid waste |
Available Sizes |
Customizable based on requirements |
Service Life |
3-5 times longer than standard scrapers |
Customization Options
We offer a wide selection of sizes and configurations to easily fit specific equipment and application needs. Contact us to explore your unique requirements.
Beyond belt scrapers, our comprehensive portfolio includes a wide variety of
solutions tailored for industries that demand exceptional wear and impact resistance. Our top-tier offerings include
belt scrapers,
mining wear plates,
crusher hammer heads,
components for sand-making machines,
linings for refractory brick molds, and
mixer blades.
Key Features
Feature |
Details |
Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
Product |
Key Features |
Applications |
Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
Industry |
Application |
Benefits |
Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
Benefit |
Details |
Durability |
Products last up to 10 times longer than traditional components. |
Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
CustomSolutions |
Tailored designs to meet unique operational requirements. |
Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
Industry |
Feedback |
Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
CompanyProfile
Our Advantage on Carbide Brazing Products:
1. Unmatched Expertise in Brazing: With an impressive legacy spanning over eight glorious years, we have meticulously conducted thousands of carbide brazing experiments. This dedication has allowed us to refine and perfect our techniques, delivering an unparalleled level of expertise that stands out in the industry.
2. Rigorous Quality Control: From inception to completion, we uphold an unwavering commitment to quality. Our meticulous inspection process at every stage of production ensures that each product meets and exceeds superior standards, guaranteeing excellence in every piece.
3. Rapid Delivery: Our team comprises seasoned artisans, armed with state-of-the-art technology. This formidable combination empowers us to fulfill your orders with remarkable speed and precision, ensuring that you receive your products promptly without compromising on quality.
4. Superior After-Sales Service: Our commitment to excellence extends well beyond the point of sale. We maintain close communication with our esteemed customers, ensuring their complete satisfaction and fostering trust in the exceptional quality and reliability of our products.
Packaging & Shipping
Q&A
Q1: Are you a manufacturer or a trading company?
We proudly stand as a dedicated manufacturer of tungsten carbide products. At Zhuzhou Old Craftsman Precision Alloy Co., Ltd., our expertise shines through specialized carbide vacuum brazing items, meticulously crafted with unparalleled precision and care.
Q2: Where is your factory located?
Our state-of-the-art facility is nestled in the vibrant city of Zhuzhou, Hunan province. Conveniently located, it is just a smooth 1-hour drive from the bustling Changsha airport, making accessibility a breeze for all our esteemed visitors.
Q3: Are the products high quality?
Absolutely! Our unwavering commitment to quality is second to none. We meticulously test raw materials even before commencing bulk production, ensuring impeccable standards. We rigorously inspect physical properties, shape, and tolerance, ensuring that only flawless, qualified products are shipped to our valued customers.
Q4: What's your delivery time?
Typically, for items in stock, we ensure delivery within a swift 3-5 days. For custom orders, expect a prompt 7-25 day window, tailored to the order quantity, ensuring your needs are met efficiently.
Q5: Do you provide samples?
We generally do not provide free samples. However, we offer flexibility as sample costs can be conveniently deducted from your subsequent bulk orders, enhancing your buying experience.
Q6: How to place an order for tungsten carbide products?
1. Simply fill out your Order List in our online Inquiry System. Alternatively, feel free to connect with our dedicated sales team through E-mail, WeChat, or Whatsapp for personalized assistance.2. Expect a prompt response within 12 hours of receiving your message, ensuring that your needs are addressed with swift and efficient service every time.