Mining Tungsten Carbide Conveyor Belt Cleaner Scraper

• Customization: Available
• After-sales Service: 30 Days
• Warranty: 30 Days
• Model NO.: ZZLGJ
• Type: Pistons
• Application: Tunnel Boring Machine
• Certification: ISO9001: 2000
• Condition: New
• Type of Tools: Power Tool Parts
• Usage: Adaptor
• Advantage: Long Life and High-Working Efficiency
• Shaping Molud: Exctrusion Mould
• Size: 100mm ~600mm Long Available
• Surface: Mirror Polished
• Grade: Yl10.2 Yg10X
• OEM Service: Available
• Small Order: Available
• Hardness: Super Hard
• Transport Package: Carton Box
• Specification: 37*27*20
• Trademark: Old Craftsman
• Origin: China
• HS Code: 82090090
• Production Capacity: 100000
• Package Size: 33.00cm * 23.00cm * 17.00cm
• Package Gross Weight: 21.000kg

Product Description

Product Description

Tungsten Carbide Secondary Belt Cleaners

Product Overview
ZZ Old Craftsman offers tungsten carbide secondary belt cleaners, designed specifically for high-wear, high-load environments like mining, metallurgy, and steel plants. These cleaners are made from advanced tungsten carbide material, known for its exceptional durability and wear resistance. They are highly effective at removing debris, such as ore, coal, and dust, from conveyor belts, ensuring smooth operation and improved efficiency in various industrial applications.

Why Are More and More Customers Choosing Tungsten Carbide Secondary Belt Cleaners?

As industrial demands increase, more and more companies are turning to tungsten carbide secondary belt cleaners. Why are these cleaners becoming the preferred choice for so many industries? Let's explore the key reasons:

1. Exceptional Wear Resistance: Why Do They Last Longer?

In industries such as mining and steel production, secondary belt cleaners are subjected to intense friction and wear. Traditional materials often fail under such harsh conditions, leading to frequent replacements and costly downtime. Tungsten carbide, known for its hardness-second only to diamond-can withstand the high-friction, high-impact conditions these environments present.

• Question: Are you looking for a solution that extends the service life of your cleaners and reduces maintenance costs?
  Answer: Tungsten carbide cleaners maintain their sharpness and durability much longer than steel or rubber alternatives, often lasting up to 10 times longer. This significantly reduces the need for frequent replacements and maintenance, saving you time and money.

2. High-Temperature Resistance: Why Can They Perform in Extreme Conditions?

In environments like steel plants or hot ore processing, temperature can exceed 1000°C. Ordinary materials often lose their hardness or deform under such heat, but tungsten carbide retains its strength and performance even at elevated temperatures.

• Question: Can your cleaners withstand high-temperature working conditions?
  Answer: Tungsten carbide can perform in temperatures up to 1500°C, remaining stable and effective in high-temperature settings. This makes it ideal for use in steel mills and mining operations where heat exposure is a constant factor.

3. Superior Corrosion Resistance: How Do They Handle Harsh Chemical Environments?

Conveyor belts in industries like mining or metallurgy can come into contact with various corrosive substances, such as acids, alkalis, and salts. Conventional cleaners are vulnerable to corrosion, which can shorten their service life. Tungsten carbide, however, is highly resistant to chemical damage, ensuring that the cleaner stays effective even in chemically aggressive environments.

• Question: Can your equipment continue to perform in corrosive environments?
  Answer: Tungsten carbide cleaners are highly resistant to acids, alkalis, and other corrosive materials. They remain reliable and efficient, reducing the risks associated with corrosion and ensuring long-term performance in challenging environments.

4. Improved Cleaning Efficiency: How Does It Help Optimize Operations?

The efficiency of the cleaner directly impacts the performance of the entire conveyor system. Tungsten carbide's high hardness allows it to quickly and effectively remove debris, preventing material buildup and maintaining a smooth conveyor belt. This reduces downtime and keeps production lines running efficiently.

• Question: Are you looking for a cleaner that can improve your operational efficiency and minimize downtime?
  Answer: Tungsten carbide cleaners provide high cleaning efficiency, ensuring that debris is cleared quickly and effectively. This results in fewer material blockages, less downtime, and a smoother, more efficient production process.

5. Cost-Effectiveness: Why Is It a Smart Investment?

While the initial cost of tungsten carbide cleaners may be higher than traditional cleaners, their exceptional durability and long service life offer a significant return on investment. The reduction in replacement frequency and maintenance costs offsets the higher upfront cost, making it a cost-effective solution in the long run.

• Question: Are you seeking a cost-effective solution that reduces long-term maintenance and replacement expenses?
  Answer: Tungsten carbide cleaners are an investment that pays off over time. Their extended lifespan, combined with superior performance in harsh conditions, leads to significant savings in maintenance and replacement costs, making them a smart investment for any high-wear environment.

 

Product Advantages

• Exceptional Wear Resistance: Tungsten carbide is almost as hard as diamond, ensuring that the cleaners stay sharp and effective for much longer than traditional materials.
• High-Temperature Resistance: Tungsten carbide performs well even at high temperatures, up to 1500°C, making it ideal for use in steel mills, high-heat environments, and ore processing plants.
• Superior Corrosion Resistance: Tungsten carbide is resistant to corrosion, which ensures that the cleaner continues to function effectively even in chemically aggressive environments.
• Efficient Cleaning: The extreme hardness of tungsten carbide ensures efficient cleaning by removing materials from the conveyor belt quickly and thoroughly.
• Customizable Design: We offer customized sizes, shapes, and specifications to meet your specific requirements and environmental conditions.

Compare with other materials:

Property	Tungsten Carbide	Chromium Carbide	White Iron	Manganese Steel	Ceramic
Hardness	★★★★★ (Extremely high, one of the most  wear-resistant  materials )	★★★★☆ (High hardness)	★★★★☆ (high hardness, better after  heat treatment)	★★★☆☆ (medium, dependent on  self hardening  characteristics)	★★★★★ (Extremly high, excellent wear resistance,)
Wear Resistance	★★★★★ (best, suitable  for high wearenvironments )	★★★★☆ (High wear resistance,  commonly used in  friction scenarios)	★★★★☆ (High wear  resistance,  higher economy)	★★★☆☆ (Wear resistant only  under high  impact conditions)	★★★★★ (Extremely high ,  especially suitable  for corrosive  environments)
Impact  Resistance	★★★★☆ (Good, suitable for  medium impact  environments)	★★★☆☆ (Low impact  resistance, fragile and prone to cracking)	★★☆☆☆ (Poor impact  toughness, prone to  cracking)	★★★★★ (Extremely high,  most suitable for  high impact  working conditions)	★★☆☆☆ (High brittleness, not suitable for impact scenarios)
Cost  Efficiency	★★★★☆ (High initial cost,  but long lifespan)	★★★★☆ (Medium cost,  high cost-effectiveness)	★★★☆☆ (Low cost, but  requires frequent  replacement)	★★★☆☆ (Low initial cost,  but fast wear and tear)	★★★☆☆ (High cost,  only applicable  in high-value situations)
Temperature Stability	★★★★★ (Excellent, suitable for high temperature  environments)	★★★★☆ (High,  but with limitations)	★★★☆☆ (average)	★★★☆☆ (Performance  degradation under high  temperature environment)	★★★★★ (Excellent,  able to withstand extremely high temperatures)

 

Applications

• Mining: Ideal for handling high-load materials such as coal, ore, and rocks in mining operations.
• Metallurgy: Suitable for use in steel mills and other high-temperature and high-corrosion environments in the metallurgy industry.
• Cement and Construction: Used for cleaning conveyor belts in cement plants and construction material production.
• Other Heavy Industries: Perfect for any industry that requires a durable, high-performance belt cleaning solution for tough working environments.

Customer Cases

• A Mining Company: After switching to tungsten carbide secondary belt cleaners, the company saw the service life of the cleaners extend from 3 months to 12 months, resulting in a 70% reduction in maintenance costs and fewer interruptions due to material build-up.
• A Steel Plant: Tungsten carbide cleaners helped reduce downtime caused by equipment wear and tear, increasing production efficiency by 20%.

For more detailed information on specific types, please inform us so we can assist you better.


 

Hot Products

Company Profile

Discover the Unmatched Benefits of Our Carbide Brazing Products:
1. Unparalleled Expertise in Brazing: With over eight years of relentless dedication, we've conducted thousands of carbide brazing experiments, perfecting our methods and gaining unmatched expertise.
2. Rigorous Quality Assurance: Our commitment to excellence shines through in our comprehensive quality control. We meticulously monitor each stage of the production line to ensure superior quality.
3. Rapid Delivery Guaranteed: Leveraging our skilled workforce and state-of-the-art equipment, we ensure swift delivery without compromising quality.
4. Exceptional After-Sales Support: Our dedication to customer satisfaction is unwavering. We maintain ongoing communication to ensure our clients are consistently pleased with our service.

Packaging & Shipping

Q&A

Q1: Are you a manufacturer or a trading company?
We proudly stand as a manufacturer specializing in top-tier tungsten carbide products.

Q2: Where is your factory located?
Nestled in the industrial hub of Zhuzhou city, Hunan province, our factory is conveniently a mere one-hour drive from Changsha airport.

Q3: Are the products of High Quality?
Absolutely. We conduct rigorous testing of the raw materials prior to commencing bulk production. Our comprehensive checks include assessments of physical properties, shape, and tolerance to guarantee only the finest products reach you before shipping.

Q4: What's your delivery time?
Typically, if the items are in stock, we ensure a swift delivery within 3-5 days. For out-of-stock items, delivery ranges from 7-25 days, varying with order volume.

Q5: Do you provide samples?
While we usually don't offer free samples, we are pleased to offset the sample cost against your bulk orders, ensuring value in every transaction.

Q6: How to place an order of tungsten carbide products?
1. Simply fill out your Order List in our seamless online Inquiry System. (You can also reach out directly to our dedicated sales team via E-mail, WeChat, or Whatsapp.) 2. Expect our prompt response within 12 hours upon receiving your message.