| Customization: | Available |
|---|---|
| Standard: | GB, DIN |
| Material: | Carbide+Steel |
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Product Overview:
Our Zhuzhou ZZ Import and Export Co., Ltd wear resistant liner strong impact resistance are designed for superior impact and wear resistance, offering optimal protection for chutes used in mining and material handling operations. Made from durable, high-strength tungsten carbide materials and bonded using advanced vacuum brazing technology, these liners significantly extend the service life of your equipment, reduce maintenance costs, and improve production efficiency.
Whether used for ore transfer, crusher hoppers, or conveyor systems, our liners provide long-term reliable protection under extreme operating conditions, reducing downtime and maximizing operational efficiency.
Product Advantages:
Superior Wear Resistance: Our liners are manufactured from high-hardness and high-strength tungsten carbide materials that offer excellent wear resistance in abrasive environments, greatly reducing the need for frequent replacements.
High Impact Resistance: Specifically engineered to withstand heavy material impact, our liners protect chutes and material handling systems, ensuring long-term stable operation.
Long Service Life: With vacuum brazing technology, the liners are securely bonded to their base, preventing detachment and extending service life by more than 5 times compared to conventional liners.
Reduced Maintenance Costs: The high wear resistance and impact resistance of the liners extend replacement intervals, reducing maintenance frequency and associated costs.
Easy Installation: Our liners are custom-made to fit your specific equipment, allowing for quick and easy installation, reducing downtime, and boosting productivity.
Application Areas:
Our mining chute liners are widely used in the following applications:
Technical Specifications of Zhuzhou ZZ Import and Export Co., Ltd wear resistant liner strong impact resistance
| Parameter | Details |
|---|---|
| Material | Tungsten carbide with Mild steel |
| Hardness | 88-92 HRA |
| Thickness Options | Customizable (10mm, 20mm, 30mm, etc.) |
| Operating Temperature | Suitable for high-temperature and high-pressure environments |
| Bonding Technology | Vacuum brazing |
| Lifespan | 24-60 months (depending on usage conditions) |
| Impact Resistance | High impact resistance, designed for heavy-duty use |
| Customization | Available upon request (custom sizes and shapes) |
| Applicable Industries | Mining, Quarrying, Cement Plants, Steel Mills, etc. |
| Property | Tungsten Carbide | Chromium Carbide | White Iron | Manganese Steel | Ceramic |
| Hardness | ★★★★★ (Extremely high, one of the most wear-resistant materials ) |
★★★★☆ (High hardness) |
★★★★☆ (high hardness, better after heat treatment) |
★★★☆☆ (medium, dependent on self hardening characteristics) |
★★★★★ (Extremly high, excellent wear resistance,) |
| Wear Resistance |
★★★★★ (best, suitable for high wearenvironments ) |
★★★★☆ (High wear resistance, commonly used in friction scenarios) |
★★★★☆ (High wear resistance, higher economy) |
★★★☆☆ (Wear resistant only under high impact conditions) |
★★★★★ (Extremely high , especially suitable for corrosive environments) |
| Impact Resistance |
★★★★☆ (Good, suitable for medium impact environments) |
★★★☆☆ (Low impact resistance, fragile and prone to cracking) |
★★☆☆☆ (Poor impact toughness, prone to cracking) |
★★★★★ (Extremely high, most suitable for high impact working conditions) |
★★☆☆☆ (High brittleness, not suitable for impact scenarios) |
| Cost Efficiency |
★★★★☆ (High initial cost, but long lifespan) |
★★★★☆ (Medium cost, high cost-effectiveness) |
★★★☆☆ (Low cost, but requires frequent replacement) |
★★★☆☆ (Low initial cost, but fast wear and tear) |
★★★☆☆ (High cost, only applicable in high-value situations) |
| Temperature Stability |
★★★★★ (Excellent, suitable for high temperature environments) |
★★★★☆ (High, but with limitations) |
★★★☆☆ (average) |
★★★☆☆ (Performance degradation under high temperature environment) |
★★★★★ (Excellent, able to withstand extremely high temperatures) |
Summary
Tungsten Carbide: Best overall material for extreme conditions due to its combination of hardness, wear resistance, and temperature stability.
Chromium Carbide: Cost-effective for moderate wear and temperature applications.
White Iron: Affordable but limited in toughness and versatility.
Manganese Steel: Ideal for high-impact conditions but less effective in abrasion-only scenarios.
Ceramic: Exceptional for light, high-wear, and corrosive applications but fragile and costly.
From the above we know that Tungsten Carbide has become an indispensable material in modern industry with its unique high hardness, wear resistance, high temperatures stability and corrosion resistance. Its wide application and excellent performance give it an incomparable advantage in improving production efficiency, reducing maintenance costs and extending equipment life.
Service Life and Performance Comparison:
Compared to traditional rubber or standard steel liners, our high wear-resistant alloy chute liners provide significantly longer service life and superior wear resistance. Testing shows that with our liners, equipment downtime can be reduced by over 40%, with maintenance costs significantly lowered.
Customer Cases and Feedback:
We have successfully supplied high wear-resistant mining chute liners to several global mining projects, and customer feedback has been overwhelmingly positive. Below are some testimonials from satisfied clients:
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