Premium Tungsten Carbide Chute Liner for Hpgr Applications

• Customization: Available
• After-sales Service: 6 Months
• Warranty: 6 Months
• Model NO.: ZZLGJ24123018
• Certification: CE
• Standard: BS, GB, DIN
• Surface Treatment: Polishing
• Manufacturing Process: Casting
• Material: Alloy Steel
• Size: Any Size Accepted Customized
• Grade: Yg6,Yg8,Yn8,Yn10,Yg15, Yl10.2
• Surface: Polished or Unground
• Delivery Time: 15days
• Applications: Cutting Tool
• Blank Tolerance: +/-0.05
• Product Name: Tungsten Carbide
• Quality: 100% G Virgin Materials.
• Shiping: DHL,FedEx,TNT,UPS,EMS
• MOQ: 2 Kg
• Transport Package: Carton
• Specification: Customized
• Trademark: Old Craftsman
• Origin: Hunan
• HS Code: 82090090
• Production Capacity: 7000kg/Month
• Package Size: 33.00cm * 23.00cm * 17.00cm
• Package Gross Weight: 21.000kg

Product Description

Unparalleled Strength: Tungsten Carbide Vacuum Brazed Wear Plate for HPGR - The Pinnacle of Durability

Comprehensive Product Overview

Introducing the revolutionary Tungsten Carbide Vacuum Brazed Wear Plate, a significant leap forward in wear-resistant technology. This state-of-the-art product masterfully harnesses the formidable hardness of tungsten carbide, coupled with sophisticated vacuum brazing techniques. Specially crafted for demanding environments such as HPGR crusher feed chutes, it stands as a paragon of durability, setting a new benchmark in wear resistance and optimizing cost-efficiency.

The Ultimate Choice: Tungsten Carbide Vacuum Brazed Wear Plate for HPGR Feed Chute

1. Pioneering Material Innovation: Supreme Hardness

   • Boasting a surface hardness that surpasses HRC70, this material ranks among the toughest available in today's industry.
   • Offers outstanding abrasion resistance, especially in high-stress and high-impact scenarios.

2. Technological Milestone: Excellence in Vacuum Brazing

   • Effectively addresses common particle detachment issues, ensuring tungsten carbide granules are securely affixed to the base plate.
   • Precision-controlled thermal methods maintain the stability of the material's performance.

3. Holistic Performance Enhancement

   • A surface layer that provides exceptional wear resistance paired with a base plate that offers impact toughness, crafting a perfect synergy for the most demanding environments.

Core Advantages

• Unmatched Wear Resistance: Extends operational lifespan by 5-10 times over traditional wear plates, significantly enhancing performance.
• Optimal Cost Efficiency: Minimizes downtime and maintenance frequency, thereby lowering operational expenditures.
• Versatility in Harsh Conditions: Delivers consistent performance in abrasive, high-impact, and corrosive environments.
• Tailored Customization: Customizable designs for thickness, dimensions, and shapes to meet a variety of application needs.

Property	Tungsten Carbide	Chromium Carbide	White Iron	Manganese Steel	Ceramic
Hardness	★★★★★ (Extremely high, one of the most  wear-resistant  materials )	★★★★☆ (High hardness)	★★★★☆ (high hardness, better after  heat treatment)	★★★☆☆ (medium, dependent on  self hardening  characteristics)	★★★★★ (Extremly high, excellent wear resistance,)
Wear Resistance	★★★★★ (best, suitable  for high wearenvironments )	★★★★☆ (High wear resistance,  commonly used in  friction scenarios)	★★★★☆ (High wear  resistance,  higher economy)	★★★☆☆ (Wear resistant only  under high  impact conditions)	★★★★★ (Extremely high ,  especially suitable  for corrosive  environments)
Impact  Resistance	★★★★☆ (Good, suitable for  medium impact  environments)	★★★☆☆ (Low impact  resistance, fragile and prone to cracking)	★★☆☆☆ (Poor impact  toughness, prone to  cracking)	★★★★★ (Extremely high,  most suitable for  high impact  working conditions)	★★☆☆☆ (High brittleness, not suitable for impact scenarios)
Cost  Efficiency	★★★★☆ (High initial cost,  but long lifespan)	★★★★☆ (Medium cost,  high cost-effectiveness)	★★★☆☆ (Low cost, but  requires frequent  replacement)	★★★☆☆ (Low initial cost,  but fast wear and tear)	★★★☆☆ (High cost,  only applicable  in high-value situations)
Temperature Stability	★★★★★ (Excellent, suitable for high temperature  environments)	★★★★☆ (High,  but with limitations)	★★★☆☆ (average)	★★★☆☆ (Performance  degradation under high  temperature environment)	★★★★★ (Excellent,  able to withstand extremely high temperatures)

 

Detailed Technical Specifications

• Material Composition: Tungsten carbide granules combined with a steel base plate
• Hardness Specification: Surface hardness exceeding HRC70+
• Adjustable Thickness Range: Ranges from 6mm to 50mm (customizable to your specifications)
• Technological Process: Implementing advanced vacuum brazing techniques

Application Areas

• Mining Sector: Suitable for crusher feed chutes and conveyor system liners
• Cement Manufacturing: Ideal for wear-resistant liners and protective components
• Power Generation Facilities: Perfect for coal mill liners and flow diverters
• Construction and Waste Management: Provides protection for impact zones

Our company's excellence lies in OEM capabilities, offering customizable wear plates from carbide grade to product shape. We control the quality from powder mixing, ensuring uniformity from the initial production phase. Our comprehensive production line spans from powder mixing onward, underscoring our commitment to superior quality.


 

Hot Products

We mainly produce Tungsten Carbide Mining Wear Parts Plates, Carbide Tips, Carbide Tiles, HPGR Flanges, HPGR Edge Block, HPGR Cheek Plates, Brazed Inserts, Buttons, VSI Bars, Rod, Strips, PDC tools, Carbide Bushings, Wire Drawing Dies, Heading Dies, Seal Ring, Nozzles, Conveyor Belt Scrapers, Robust Crusher Hammer Heads, Specialized Components for Sand-Making Machines, Protective Liners for Refractory Brick Molds, and Intensive Mixer Blades.

Company Profile

Discover the Unmatched Advantages of Our Carbide Brazing Products:
1. Extensive Expertise in Brazing: With over 8 years of dedicated research and thousands of successful experiments, we possess unrivaled experience in carbide brazing, ensuring exceptional quality and precision.
2. Rigorous Quality Control: We are committed to maintaining the highest standards by meticulously inspecting the quality at every stage of the production process, guaranteeing superior products that exceed expectations.
3. Swift and Dependable Delivery: Our team of seasoned professionals, coupled with cutting-edge equipment, empowers us to provide prompt delivery, meeting your timelines without compromising quality.
4. Exceptional After-Sales Service: We prioritize customer satisfaction by maintaining strong, ongoing communication with our clients, ensuring their needs are consistently met and exceeded.

Packaging & Shipping

Q&A

Q: Are you a trading company or manufacturer?
A: We are proudly a factory.

Q: How long is your delivery time?
A: Typically, expect 5-10 days delivery for in-stock items. For items not in stock, anticipate 25-35 days, depending on quantity.

Q: Do you provide samples? Is it free or extra?
A: Yes, indeed! We offer samples at no charge, though shipping costs are not covered.

Q: What are your terms of payment?
A: For payments under 1000 USD, we require 100% in advance. For amounts over 1000 USD, a 30% T/T in advance is needed, with the balance cleared before shipment.