Long-Life Vacuum Brazed Refractory Brick Mold Liner

Product Details
Customization: Available
After-sales Service: 6 Months
Warranty: 6 Months
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Registered Capital
5000000 RMB
Type of Ownership
Limited Company
  • Long-Life Vacuum Brazed Refractory Brick Mold Liner
  • Long-Life Vacuum Brazed Refractory Brick Mold Liner
  • Long-Life Vacuum Brazed Refractory Brick Mold Liner
  • Long-Life Vacuum Brazed Refractory Brick Mold Liner
  • Long-Life Vacuum Brazed Refractory Brick Mold Liner
  • Long-Life Vacuum Brazed Refractory Brick Mold Liner
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  • Overview
  • Product Description
  • Product′s Evolution
  • Hot Products
  • Company Profile
  • Packaging & Shipping
  • Q&A
Overview

Basic Info.

Model NO.
ZZLGJ24101803
Certification
ISO
Customized
Customized
Automatic Grade
Automatic
Type
Pressing Mold
Material Composition
Carbide and Steel Substrate
Hardness
91.8hra+
Wear Resistance
8X Wear Resistance Compared to Traditional Liners
Service Life
Service Life Is 3-10 Times Longer Than Traditional
Razing Process
Vacuum Brazing Technology Ensures Strong Bonding
Application
Refractory Brick Mold Liners
Thickness
Carbide Thickness: 5.5-8mm
Impact Resistance
High-Strength Impact Resistance
Customization Options
Custom Sizes and Shapes Available Upon Request
Industry Certifications
ISO Certified
Transport Package
Standard Export Packing
Specification
standard and Customized
Trademark
OLD CRAFTSMAN
Origin
Zhuzhou, Hunan
HS Code
82098100
Production Capacity
20000 PCS Per Year

Packaging & Delivery

Package Size
30.00cm * 23.00cm * 17.00cm
Package Gross Weight
20.000kg

Product Description

 
Product Description

Long-Life Vacuum Brazed Refractory Brick Mold Liner

Our High Wear-Resistant Vacuum Brazed Refractory Brick Mold Tungsten Carbide Liner are engineered for high wear resistance and extended service life. The use of premium carbide and advanced vacuum brazing technology ensures superior bonding between the carbide and steel substrate. This process significantly improves the durability and performance of the liner, especially in high-pressure, high-temperature environments encountered in refractory brick production.

Key Features:

  • Material: High-quality carbide brazed onto a steel base
  • Hardness: Up to 91.8 HRA for exceptional wear resistance
  • Brazing Process: Vacuum brazing technology ensures a strong, uniform bond
  • Lifespan: Over 3-10 times longer than traditional cast iron liners

Due to the high mold requirements of the refractory industry, high precision, high wear resistance, and long product life are the basic needs. Especially the wear resistance, the surface of the template gets worn easily because the template is subject to the forming pressure exerted by the brick press, which creates a great friction force between the brick and the template. Generally, if the wear reaches 0.3-0.4mm, it is not allowed to continue to use. Therefore, the template is required to have good wear resistance.

The refractory mold industry now faces several bottlenecks that are impacting its development: limited availability of skilled labor; high cost of raw materials; environmental regulation and limited innovation.

Long-Life Vacuum Brazed Refractory Brick Mold Liner
We are now offering innovation of carbide liners for refractory brick mold.

With a slightly higher cost of tungsten carbide, this composite material can bring unexpected rewards not only in the longer 
service life, but also higher precision, hardness, and wear resistance. All these properties will conversely save customers costs in reduced downtime for repairing or replacing the molds.

These liners are brazed on the template of the steel-made mold, and we use advanced techniques of vacuum brazing in this process. This brazing method can generate less inner stress and effectively remove the oil and oxide film from the surface of the welded parts. Therefore, customers' cars rest assured on our carbide liners for refractory brick mold to make a difference.
Product's Evolution

The evolution of  the way brazed Carbide sheet to steel backing plate
Products of all generations Long-Life Vacuum Brazed Refractory Brick Mold Liner Long-Life Vacuum Brazed Refractory Brick Mold Liner Long-Life Vacuum Brazed Refractory Brick Mold Liner
Material Carbide Carbide Tungsten cement carbide and steel parts
Technology Braze the entire carbide plate to the mold. Brazing entire steel parts with carbide sheets Braze the carbide sheet to the smaller steel backing plate and drill the threaded holes
Advantages

1. Low cost

2. Low technical requirements
1. Extend product life compared to ordinary materials.
2. The number of pressings can reach more than 9400 times
 
1.  High hardness, high strength, and high wear resistance.
2.  Longer product life
3.  Resistance to high temperature and high-impact situations.
4.  The integrity of the mold is higher.

5.  The number of pressings can reach more than 15,000 times

 
Disadvantages
  1. short product life
  2. Easily broken when subjected to impact or vibration.
     
1.  Higher unit price
2.  Lifespan still cannot meet production needs
3.  Cracks may occur during use
1. High unit cost.
2. Hard to reprocess, the service quality of suppliers is very important.
 
Hot Products

Long-Life Vacuum Brazed Refractory Brick Mold Liner

 
Company Profile

Long-Life Vacuum Brazed Refractory Brick Mold Liner

Our advantage on carbide brazing products:
1. Full experience in the brazing. We have done thousands of carbide brazing experiments over the past 8 years, obtaining mature experience.
2. Comprehensive quality control. We inspect the quality throughout the whole production line.
3. Fast delivery. We have experienced workers and advanced equipment to ensure the delivery.
4. Excellent after-sales service, We keep in touch with our customers to earn their satisfaction.
 Long-Life Vacuum Brazed Refractory Brick Mold Liner
Packaging & Shipping

Long-Life Vacuum Brazed Refractory Brick Mold Liner
Q&A
Long-Life Vacuum Brazed Refractory Brick Mold Liner

1. What is the advantage of vacuum brazed carbide refractory brick mold liners over traditional liners?
Answer: Vacuum brazed carbide liners offer significantly higher wear resistance and longevity compared to traditional liners. They can last 3-10 times longer, reducing downtime and maintenance costs.

2. What is the maximum operating temperature for your vacuum brazed liners?
Answer: Our vacuum brazed refractory brick mold liners can withstand temperatures up to 800°C, making them suitable for high-temperature applications in refractory brick production.

3. Can the liners be customized to fit specific mold sizes and shapes?
Answer: Yes, we offer customization options for our vacuum brazed liners. They can be tailored to meet your specific dimensions and design requirements.

4. How does the vacuum brazing process enhance the performance of the liners?
Answer: The vacuum brazing process ensures a strong, uniform bond between the carbide and steel substrate. This advanced technique minimizes the risk of delamination and enhances the overall durability of the liners.

5. What maintenance is required for the vacuum brazed refractory brick mold liners?
Answer: Minimal maintenance is required. Regular inspections for wear and proper cleaning after each use can help maximize the lifespan of the liners. Because they are designed for extended use, you will spend less time on replacements and more time on production.

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