Product Description
Skillfully crafted with meticulous precision and engineered for unwavering endurance, our Tungsten Cement Carbide Conveyor Belt Scraper leads the charge in innovative solutions for high-wear and high-impact environments. Ideally suited for challenging settings such as mining, sand, stone crushing, and coal transportation, this technologically advanced scraper utilizes state-of-the-art vacuum brazing techniques to forge an exceptionally robust and uniform bond between carbide and steel. This ensures unparalleled durability, outstanding wear resistance, and superior protection against corrosion. Tailored for optimal performance in the most demanding conditions, this scraper assures longevity and requires minimal maintenance, securing your investment for the long term. Solution in the specialized domain of industrial conveyor belt cleaning.
Key Features
- Superior Wear Resistance: The strategic incorporation of tungsten carbide significantly enhances durability, ensuring robust resilience against abrasiveness.
- High-Temperature Stability: Provides reliable performance even under extreme temperature conditions.
- Corrosion Resistance: Expertly crafted to withstand exposure to harsh chemicals and abrasive environments.
- Extended Service Life: Thoughtfully engineered to offer prolonged usage, effectively reducing replacement frequency and lowering maintenance costs.
- Precision Engineering: Ensures smooth, consistent quality and precision in all dimensional aspects.
Technical Specifications
Parameter |
Details |
Material |
Tungsten carbide + stainless steel |
Hardness |
Up to 92.5 HRA |
Bonding Method |
Vacuum brazing |
Operating Temperature |
-40°C to 300°C |
Corrosion Resistance |
High |
Application Industries |
Mining, stone crushing, coal, solid waste |
Available Sizes |
Customizable based on requirements |
Service Life |
3-5 times longer than standard scrapers |
Customization Options
We offer a wide range of sizes and configurations that integrate seamlessly with your specific equipment and application needs. Contact us to discuss your unique specifications and let us tailor a solution just for you.
Beyond belt scrapers, our diverse portfolio encompasses a wide array of
solutions designed for industries requiring exceptional wear and impact resistance. Our premier offerings include
belt scrapers,
mining wear plates,
crusher hammer heads,
components for sand-making machines,
linings for refractory brick molds, and
mixer blades.
Key Features
Feature |
Details |
Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
Product |
Key Features |
Applications |
Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
Industry |
Application |
Benefits |
Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
Benefit |
Details |
Durability |
Products last up to 10 times longer than traditional components. |
Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
CustomSolutions |
Tailored designs to meet unique operational requirements. |
Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
Industry |
Feedback |
Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
CompanyProfile
Our Distinctive Edge in Carbide Brazing Products:
1. Unmatched Expertise in Brazing: With a rich history of over eight years immersed in the craft, we've executed thousands of intricate carbide brazing experiments, elevating our skill to deliver world-class expertise and results.
2. Rigorous Quality Control: From inception to completion, we hold an unwavering dedication to excellence through meticulous inspections at every step in the production process, guaranteeing that our superior standards are consistently achieved.
3. Rapid Delivery: Our team of seasoned artisans, armed with state-of-the-art technology, ensures your orders are completed with remarkable speed and precision, getting your products to you exactly when you need them.
4. Superior After-Sales Service: Our dedication continues far beyond the point of sale; we engage in ongoing communication with our esteemed customers to ensure their complete satisfaction and confidence in our premium products, fostering trust and long-lasting relationships.
Packaging & Shipping
Q&A
Q1: Are you a manufacturer or a trading company?
We take immense pride in being a dedicated manufacturer, specializing in the creation of top-tier tungsten carbide products. Our unparalleled expertise is evident in our precision-crafted carbide vacuum brazing products.
Q2: Where is your factory located?
Our cutting-edge facility is strategically situated in the dynamic city of Zhuzhou, within Hunan province. It offers the convenience of just a short, 1-hour drive from the bustling Changsha airport.
Q3: Are the products high quality?
Absolutely! Our steadfast commitment to quality is unmatched. We conduct thorough tests on all raw materials before commencing bulk production. We perform detailed checks on physical properties, shape, and tolerance, ensuring that only the finest qualified products leave our facility.
Q4: What's your delivery time?
Typically, if products are in stock, we ensure swift delivery within 3-5 days. For non-stock items, a delivery timeframe of 7-25 days can be expected, based on order quantity.
Q5: Do you provide samples?
While we generally do not provide free samples, we offer the convenience of deducting sample costs from your subsequent bulk orders.
Q6: How to place an order for tungsten carbide products?
1. Simply complete your Order List using our intuitive online Inquiry System. Alternatively, connect with our dedicated sales team via Email, WeChat, or WhatsApp for personalized assistance.2. We guarantee a prompt and courteous response within 12 hours of receiving your message, ensuring swift and efficient service for all inquiries.