| Customization: | Available |
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| After-sales Service: | 90days |
| Warranty: | 90days |
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Product Overview:
Our High Corrosion Resistant tungsten carbide Brazed Composite Wear Liners for Chute are masterfully crafted to deliver exceptional impact and wear resistance, ensuring the utmost protection for chutes in mining and material handling domains. Constructed from robust and resilient tungsten carbide materials, these liners are bonded with cutting-edge vacuum brazing technology, which allows these liners to dramatically extend the service life of your machinery, curtail maintenance expenses, and bolster production efficiency to new heights.
Tailored for ore transfer, crusher hoppers, or conveyor systems, our liners ensure enduring and trustworthy protection even in harsh operating conditions, minimizing downtime and maximizing your operational proficiency.
Product Advantages:
Superior Wear Resistance: Our liners are crafted from high-hardness, high-strength tungsten carbide materials, offering remarkable wear resistance in the most abrasive environments and drastically reducing the frequency of replacement needs.
High Impact Resistance: Thoughtfully engineered to endure heavy material impacts, our liners safeguard chutes and material handling systems, guaranteeing long-term steady operation.
Long Service Life: Thanks to vacuum brazing technology, the liners are stably bonded to their base, preventing detachment and prolonging service life by more than 5 times over traditional liners.
Reduced Maintenance Costs: The liners' exceptional wear and impact resistance extend the intervals between replacements, thereby slashing maintenance frequency and related expenses.
Easy Installation: Our liners are custom-engineered to fit your specific equipment effortlessly, facilitating quick and straightforward installation, diminishing downtime, and enhancing productivity.
Application Areas:
Our mining chute liners find extensive application in the following arenas:
Technical Specifications of High Wear-Resistant Mining Chute Liners
| Parameter | Details |
|---|---|
| Material | High-strength alloy |
| Hardness | HRC 60-65 |
| Thickness Options | Customizable (10mm, 20mm, 30mm, etc.) |
| Operating Temperature | Suitable for high-temperature and high-pressure environments |
| Bonding Technology | Vacuum brazing |
| Lifespan | 36-60 months (depending on usage conditions) |
| Impact Resistance | High impact resistance, designed for heavy-duty use |
| Customization | Available upon request (custom sizes and shapes) |
| Applicable Industries | Mining, Quarrying, Cement Plants, Steel Mills, etc. |
| Property | Tungsten Carbide | Chromium Carbide | White Iron | Manganese Steel | Ceramic |
| Hardness | ★★★★★ (Extremely high, one of the most wear-resistant materials ) |
★★★★☆ (High hardness) |
★★★★☆ (high hardness, better after heat treatment) |
★★★☆☆ (medium, dependent on self hardening characteristics) |
★★★★★ (Extremly high, excellent wear resistance,) |
| Wear Resistance |
★★★★★ (best, suitable for high wearenvironments ) |
★★★★☆ (High wear resistance, commonly used in friction scenarios) |
★★★★☆ (High wear resistance, higher economy) |
★★★☆☆ (Wear resistant only under high impact conditions) |
★★★★★ (Extremely high , especially suitable for corrosive environments) |
| Impact Resistance |
★★★★☆ (Good, suitable for medium impact environments) |
★★★☆☆ (Low impact resistance, fragile and prone to cracking) |
★★☆☆☆ (Poor impact toughness, prone to cracking) |
★★★★★ (Extremely high, most suitable for high impact working conditions) |
★★☆☆☆ (High brittleness, not suitable for impact scenarios) |
| Cost Efficiency |
★★★★☆ (High initial cost, but long lifespan) |
★★★★☆ (Medium cost, high cost-effectiveness) |
★★★☆☆ (Low cost, but requires frequent replacement) |
★★★☆☆ (Low initial cost, but fast wear and tear) |
★★★☆☆ (High cost, only applicable in high-value situations) |
| Temperature Stability |
★★★★★ (Excellent, suitable for high temperature environments) |
★★★★☆ (High, but with limitations) |
★★★☆☆ (average) |
★★★☆☆ (Performance degradation under high temperature environment) |
★★★★★ (Excellent, able to withstand extremely high temperatures) |
Summary
Tungsten Carbide: The quintessential material for extreme conditions, blending unparalleled hardness, wear resistance, and temperature stability.
Chromium Carbide: A budget-friendly choice for moderate wear and temperature scenarios.
White Iron: Economical yet limited in toughness and adaptability.
Manganese Steel: Perfectly suited for high-impact environments, though slightly less effective in purely abrasion-focused areas. A smart choice where strength and durability are paramount.
Ceramic: Remarkably suited for light-duty, high-wear, and corrosive applications. Despite being fragile and costly, it offers unmatched performance in specialized conditions.
From the insights gathered, Tungsten Carbide emerges as an essential material in modern industry, acclaimed for its outstanding high hardness, exceptional wear resistance, remarkable stability at high temperatures, and superior corrosion resistance. Its broad application scope and stellar performance provide an unmatched advantage in enhancing production efficiency, significantly lowering maintenance costs, and prolonging equipment lifespan.
Service Life and Performance Comparison:
When contrasted with traditional rubber or standard steel liners, our high wear-resistant alloy chute liners offer a remarkably extended service life and unmatched wear resistance. Rigorous testing confirms that our liners can cut equipment downtime by more than 40%, while notably slashing maintenance expenses.
Customer Cases and Feedback:
We have proudly delivered high wear-resistant mining chute liners to numerous global mining initiatives, receiving overwhelmingly positive feedback. Here are some testimonials from our delighted clients:
After-Sales Service:
We provide a 12-month warranty on all our products, coupled with expert technical support. If you face any issues during use, our dedicated technical team is ready to assist, ensuring your equipment operates at peak performance.
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