| Customization: | Available |
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| After-sales Service: | 90days |
| Warranty: | 90days |
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Product Overview:
Our High Corrosion Resistant tungsten carbide Brazed Composite Wear Liners for Chute are meticulously designed to deliver superior impact and wear resistance, ensuring optimal protection for chutes utilized in demanding mining and material handling environments. Crafted from exceptionally durable, high-strength tungsten carbide materials and bonded through cutting-edge vacuum brazing technology, these wear liners dramatically extend the service life of your equipment, effectively lowering maintenance expenses and enhancing production efficiency.
Whether applied in ore transfer systems, crusher hoppers, or conveyor systems, our liners offer unwavering, long-term protection under the harshest operating conditions, minimizing downtime and maximizing operational performance.
Product Advantages:
Superior Wear Resistance: Expertly manufactured from high-hardness and high-strength tungsten carbide, our liners provide exceptional wear resistance in abrasive environments, significantly diminishing the frequency of replacements.
High Impact Resistance: Engineered specifically to endure heavy material impact, our liners shield chutes and material handling systems, ensuring stable and consistent operation over extended periods.
Long Service Life: Utilizing vacuum brazing technology, the liners are firmly bonded to their base, ensuring they remain securely in place, thereby extending service life by over five times compared to traditional liners.
Reduced Maintenance Costs: With outstanding wear and impact resistance, our liners lengthen replacement intervals, significantly curtailing maintenance frequency and costs.
Easy Installation: Our liners are expertly custom-crafted to fit your specific equipment precisely, allowing for swift and straightforward installation, minimizing downtime, and enhancing productivity.
Application Areas:
Our mining chute liners find extensive application in the following areas:
Technical Specifications of High Wear-Resistant Mining Chute Liners
| Parameter | Details |
|---|---|
| Material | High-strength alloy |
| Hardness | HRC 60-65 |
| Thickness Options | Customizable (10mm, 20mm, 30mm, etc.) |
| Operating Temperature | Suitable for high-temperature and high-pressure environments |
| Bonding Technology | Vacuum brazing |
| Lifespan | 36-60 months (depending on usage conditions) |
| Impact Resistance | High impact resistance, designed for heavy-duty use |
| Customization | Available upon request (custom sizes and shapes) |
| Applicable Industries | Mining, Quarrying, Cement Plants, Steel Mills, etc. |
| Property | Tungsten Carbide | Chromium Carbide | White Iron | Manganese Steel | Ceramic |
| Hardness | ★★★★★ (Extremely high, one of the most wear-resistant materials ) |
★★★★☆ (High hardness) |
★★★★☆ (high hardness, better after heat treatment) |
★★★☆☆ (medium, dependent on self hardening characteristics) |
★★★★★ (Extremly high, excellent wear resistance,) |
| Wear Resistance |
★★★★★ (best, suitable for high wearenvironments ) |
★★★★☆ (High wear resistance, commonly used in friction scenarios) |
★★★★☆ (High wear resistance, higher economy) |
★★★☆☆ (Wear resistant only under high impact conditions) |
★★★★★ (Extremely high , especially suitable for corrosive environments) |
| Impact Resistance |
★★★★☆ (Good, suitable for medium impact environments) |
★★★☆☆ (Low impact resistance, fragile and prone to cracking) |
★★☆☆☆ (Poor impact toughness, prone to cracking) |
★★★★★ (Extremely high, most suitable for high impact working conditions) |
★★☆☆☆ (High brittleness, not suitable for impact scenarios) |
| Cost Efficiency |
★★★★☆ (High initial cost, but long lifespan) |
★★★★☆ (Medium cost, high cost-effectiveness) |
★★★☆☆ (Low cost, but requires frequent replacement) |
★★★☆☆ (Low initial cost, but fast wear and tear) |
★★★☆☆ (High cost, only applicable in high-value situations) |
| Temperature Stability |
★★★★★ (Excellent, suitable for high temperature environments) |
★★★★☆ (High, but with limitations) |
★★★☆☆ (average) |
★★★☆☆ (Performance degradation under high temperature environment) |
★★★★★ (Excellent, able to withstand extremely high temperatures) |
Summary
Tungsten Carbide: Regarded as the best overall material for extreme conditions due to its unparalleled combination of hardness, wear resistance, and temperature stability.
Chromium Carbide: A cost-effective choice for applications involving moderate wear and temperature conditions.
White Iron: Economical but limited in terms of toughness and versatile applications.
Manganese Steel: Perfectly crafted for high-impact environments, yet less optimal for pure abrasion scenarios.
Ceramic: Works superbly in light, high-wear, and corrosive settings, but remains fragile and expensive.
From the information above, it is evident that Tungsten Carbide has emerged as an essential material in modern industry. With its exceptional attributes of unparalleled hardness, formidable wear resistance, stability at high temperatures, and excellent corrosion resistance, it provides unmatched advantages. Its extensive application and outstanding performance offer a significant edge in boosting production efficiency, lowering maintenance expenses, and prolonging equipment lifespan.
Service Life and Performance Comparison:
When compared to conventional rubber or ordinary steel liners, our high wear-resistant alloy chute liners offer a dramatically prolonged service life and unparalleled wear resistance. Rigorous testing demonstrates that our liners can reduce equipment downtime by over 40%, while drastically cutting down maintenance expenses.
Customer Cases and Feedback:
We have proudly supplied high wear-resistant mining chute liners to numerous international mining endeavors, receiving overwhelmingly positive feedback. Below are some testimonials from our delighted clients:
After-Sales Service:
We provide a comprehensive 12-month warranty on all our products, complemented by expert technical support. Should any issues arise during usage, our dedicated technical team stands ready to assist, ensuring your equipment maintains peak operational performance.
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