| Customization: | Available |
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| After-sales Service: | 90days |
| Warranty: | 90days |
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Product Overview:
Our High Corrosion Resistant tungsten carbide Brazed Composite Wear Liners for Chute are meticulously engineered for unparalleled impact and wear resistance, setting the benchmark in chute protection for mining and material handling sectors. Crafted from premium tungsten carbide materials and bonded using cutting-edge vacuum brazing technology, these liners dramatically prolong the service life of your machinery, slash maintenance expenses, and enhance production efficiency.
Whether deployed in ore transfer, crusher hoppers, or conveyor systems, our liners ensure enduring protection even in the most extreme conditions, effectively reducing downtime and optimizing operational output.
Product Advantages:
Superior Wear Resistance: These liners are constructed from high-hardness, high-strength tungsten carbide materials, offering exceptional wear resistance in abrasive settings, significantly diminishing the necessity for frequent replacements.
High Impact Resistance: Expertly designed to endure severe material impacts, our liners safeguard chutes and material handling frameworks, guaranteeing sustained stable operation.
Long Service Life: With vacuum brazing technology, the liners are firmly affixed to their base, forestalling detachment and extending service life over fivefold compared to standard liners.
Reduced Maintenance Costs: The liners' superior wear and impact resistance prolong replacement intervals, curtailing maintenance frequency and the associated costs.
Easy Installation: Our liners are custom-tailored to fit your specific machinery, enabling swift and effortless installation, minimizing downtime, and enhancing productivity.
Application Areas:
Our mining chute liners are extensively utilized in these applications:
Technical Specifications of High Wear-Resistant Mining Chute Liners
| Parameter | Details |
|---|---|
| Material | High-strength alloy |
| Hardness | HRC 60-65 |
| Thickness Options | Customizable (10mm, 20mm, 30mm, etc.) |
| Operating Temperature | Suitable for high-temperature and high-pressure environments |
| Bonding Technology | Vacuum brazing |
| Lifespan | 36-60 months (depending on usage conditions) |
| Impact Resistance | High impact resistance, designed for heavy-duty use |
| Customization | Available upon request (custom sizes and shapes) |
| Applicable Industries | Mining, Quarrying, Cement Plants, Steel Mills, etc. |
| Property | Tungsten Carbide | Chromium Carbide | White Iron | Manganese Steel | Ceramic |
| Hardness | ★★★★★ (Extremely high, one of the most wear-resistant materials ) |
★★★★☆ (High hardness) |
★★★★☆ (high hardness, better after heat treatment) |
★★★☆☆ (medium, dependent on self hardening characteristics) |
★★★★★ (Extremly high, excellent wear resistance,) |
| Wear Resistance |
★★★★★ (best, suitable for high wearenvironments ) |
★★★★☆ (High wear resistance, commonly used in friction scenarios) |
★★★★☆ (High wear resistance, higher economy) |
★★★☆☆ (Wear resistant only under high impact conditions) |
★★★★★ (Extremely high , especially suitable for corrosive environments) |
| Impact Resistance |
★★★★☆ (Good, suitable for medium impact environments) |
★★★☆☆ (Low impact resistance, fragile and prone to cracking) |
★★☆☆☆ (Poor impact toughness, prone to cracking) |
★★★★★ (Extremely high, most suitable for high impact working conditions) |
★★☆☆☆ (High brittleness, not suitable for impact scenarios) |
| Cost Efficiency |
★★★★☆ (High initial cost, but long lifespan) |
★★★★☆ (Medium cost, high cost-effectiveness) |
★★★☆☆ (Low cost, but requires frequent replacement) |
★★★☆☆ (Low initial cost, but fast wear and tear) |
★★★☆☆ (High cost, only applicable in high-value situations) |
| Temperature Stability |
★★★★★ (Excellent, suitable for high temperature environments) |
★★★★☆ (High, but with limitations) |
★★★☆☆ (average) |
★★★☆☆ (Performance degradation under high temperature environment) |
★★★★★ (Excellent, able to withstand extremely high temperatures) |
Summary
Tungsten Carbide: The superior material for extreme environments, thanks to its unmatched hardness, wear resistance, and stability under high temperatures.
Chromium Carbide: A budget-friendly choice for moderate wear and temperature conditions.
White Iron: Cost-efficient but limited in toughness and flexibility.
Manganese Steel: Perfectly suited for high-impact environments, though not as effective where abrasion is the sole concern.
Ceramic: Ideal choice for lightweight, high-wear, and corrosive settings, though it is more delicate and comes at a higher cost.
Clearly, Tungsten Carbide stands out as an essential asset in contemporary industry. Its unparalleled high hardness, impressive wear resistance, stability at elevated temperatures, and remarkable corrosion resistance are unmatched. These superior traits allow it to enhance productivity, cut down on maintenance expenses, and extend the longevity of equipment, offering benefits that are truly beyond compare.
Service Life and Performance Comparison:
When stacked against traditional rubber or conventional steel liners, our high wear-resistant alloy chute liners deliver an impressively extended service life and unmatched wear resistance. Rigorous testing indicates that our liners can lead to a 40% reduction in equipment downtime, while also cutting maintenance expenses significantly.
Customer Cases and Feedback:
Our high wear-resistant mining chute liners have been supplied to numerous global mining endeavors, receiving enthusiastic feedback from customers. Here are a few glowing testimonials from our delighted clients:
After-Sales Service:
We provide a comprehensive 12-month warranty on all products, backed by expert technical support. If you face any challenges during operation, our skilled technical team is ready to assist, guaranteeing that your equipment maintains peak performance.
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