| Customization: | Available |
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| After-sales Service: | 90days |
| Warranty: | 90days |
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Product Overview:
Our High Corrosion Resistant tungsten carbide Brazed Composite Wear Liners for Chute are meticulously engineered for exceptional impact and unparalleled wear resistance, delivering optimal safeguarding for chutes employed in mining and material handling operations. Crafted from robust, high-strength tungsten carbide and bonded with cutting-edge vacuum brazing technology, these liners dramatically amplify the longevity of your machinery, slash maintenance expenses, and significantly boost production efficiency.
Whether in ore transfer, crusher hoppers, or conveyor systems, our liners ensure prolonged and reliable protection even under the harshest operational conditions, minimizing downtime and maximizing operational throughput.
Product Advantages:
Superior Wear Resistance: Our liners are crafted from high-hardness, high-strength tungsten carbide materials that deliver outstanding wear resistance in the most abrasive environments, dramatically reducing the necessity for frequent replacements.
High Impact Resistance: Expertly designed to endure intense material impact, our liners safeguard chutes and material handling systems, ensuring consistent and prolonged operational stability.
Extended Service Life: Utilizing advanced vacuum brazing technology, these liners are steadfastly bonded to their substrate, thwarting detachment and extending service life by over five times compared to conventional liners.
Reduced Maintenance Costs: The remarkable wear and impact resistance of these liners extends replacement intervals, curtailing maintenance frequency and related costs.
Easy Installation: Our liners are custom-tailored to fit your specific equipment, facilitating quick and hassle-free installation, minimizing downtime, and enhancing productivity.
Application Areas:
Our mining chute liners are extensively utilized in the following applications:
Technical Specifications of High Wear-Resistant Mining Chute Liners
| Parameter | Details |
|---|---|
| Material | High-strength alloy |
| Hardness | HRC 60-65 |
| Thickness Options | Customizable (10mm, 20mm, 30mm, etc.) |
| Operating Temperature | Suitable for high-temperature and high-pressure environments |
| Bonding Technology | Vacuum brazing |
| Lifespan | 36-60 months (depending on usage conditions) |
| Impact Resistance | High impact resistance, designed for heavy-duty use |
| Customization | Available upon request (custom sizes and shapes) |
| Applicable Industries | Mining, Quarrying, Cement Plants, Steel Mills, etc. |
| Property | Tungsten Carbide | Chromium Carbide | White Iron | Manganese Steel | Ceramic |
| Hardness | ★★★★★ (Extremely high, one of the most wear-resistant materials ) |
★★★★☆ (High hardness) |
★★★★☆ (high hardness, better after heat treatment) |
★★★☆☆ (medium, dependent on self hardening characteristics) |
★★★★★ (Extremly high, excellent wear resistance,) |
| Wear Resistance |
★★★★★ (best, suitable for high wearenvironments ) |
★★★★☆ (High wear resistance, commonly used in friction scenarios) |
★★★★☆ (High wear resistance, higher economy) |
★★★☆☆ (Wear resistant only under high impact conditions) |
★★★★★ (Extremely high , especially suitable for corrosive environments) |
| Impact Resistance |
★★★★☆ (Good, suitable for medium impact environments) |
★★★☆☆ (Low impact resistance, fragile and prone to cracking) |
★★☆☆☆ (Poor impact toughness, prone to cracking) |
★★★★★ (Extremely high, most suitable for high impact working conditions) |
★★☆☆☆ (High brittleness, not suitable for impact scenarios) |
| Cost Efficiency |
★★★★☆ (High initial cost, but long lifespan) |
★★★★☆ (Medium cost, high cost-effectiveness) |
★★★☆☆ (Low cost, but requires frequent replacement) |
★★★☆☆ (Low initial cost, but fast wear and tear) |
★★★☆☆ (High cost, only applicable in high-value situations) |
| Temperature Stability |
★★★★★ (Excellent, suitable for high temperature environments) |
★★★★☆ (High, but with limitations) |
★★★☆☆ (average) |
★★★☆☆ (Performance degradation under high temperature environment) |
★★★★★ (Excellent, able to withstand extremely high temperatures) |
Summary
Tungsten Carbide: The premier material for extreme conditions due to its unparalleled combination of hardness, wear resistance, and thermal stability.
Chromium Carbide: A cost-effective choice for moderate wear and thermal applications.
White Iron: Economical but limited in toughness and versatility.
Manganese Steel: Perfectly crafted for environments where high-impact conditions reign supreme, yet may not perform as effectively in strictly abrasion-based scenarios.
Ceramic: Ceramics excel remarkably in applications demanding lightness, high wear resistance, and corrosion protection, though they come with challenges of fragility and cost.
From the insights provided above, it's evident that Tungsten Carbide stands as an essential material in today's industrial landscape. Its renowned attributes include unmatched high hardness, superior wear resistance, steadfast stability at elevated temperatures, and exceptional corrosion resistance. With its widespread application and extraordinary performance, Tungsten Carbide delivers an unparalleled edge in boosting production efficiency, cutting down on maintenance expenses, and prolonging the life of machinery.
Service Life and Performance Comparison:
When juxtaposed with traditional rubber or conventional steel liners, our high wear-resistant alloy chute liners distinctly stand out by offering a dramatically longer service life paired with exceptional wear resistance. Rigorous testing has revealed that these liners can slash equipment downtime by over 40% and slash maintenance costs significantly.
Customer Cases and Feedback:
We have proudly delivered high wear-resistant mining chute liners for several prestigious mining projects worldwide, receiving overwhelmingly positive feedback. Below are testimonials from some of our satisfied clients:
After-Sales Service:
We proudly offer a 12-month warranty on all our products, coupled with professional technical support. Should any issues arise during use, our dedicated technical team is ready to assist, ensuring that your equipment continues to operate at peak performance.
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