Product Description
Crafted with precision and engineered for unparalleled endurance, our Tungsten Cement Carbide Conveyor Belt Scraper is a testament to innovation, designed for the rigors of high-wear and high-impact applications. Ideally suited for challenging environments such as mining, sand, stone crushing, and coal transportation, this state-of-the-art scraper utilizes advanced vacuum brazing technology. This innovative process creates a durable and uniform bond between carbide and steel, resulting in extraordinary durability, unparalleled wear resistance, and outstanding protection against corrosion. Engineered to excel in the most demanding conditions, this scraper promises an extended lifespan and minimal maintenance requirements. solution in the domain of industrial conveyor belt cleaning.
Key Features
- Superior Wear Resistance: The integration of tungsten carbide significantly enhances durability, ensuring the product's resilience against abrasive forces.
- High-Temperature Stability: Guarantees reliable performance even when exposed to extreme temperature conditions.
- Corrosion Resistance: Expertly engineered to withstand exposure to harsh chemicals and abrasive environments.
- Extended Service Life: Meticulously crafted to offer prolonged usage, effectively reducing the frequency of replacements and minimizing maintenance costs.
- Precision Engineering: Ensures smooth, consistent quality and precision in every dimension.
Technical Specifications
| Parameter |
Details |
| Material |
Tungsten carbide + stainless steel |
| Hardness |
Up to 92.5 HRA |
| Bonding Method |
Vacuum brazing |
| Operating Temperature |
-40°C to 300°C |
| Corrosion Resistance |
High |
| Application Industries |
Mining, stone crushing, coal, solid waste |
| Available Sizes |
Customizable based on requirements |
| Service Life |
3-5 times longer than standard scrapers |
Customization Options
We offer a comprehensive range of sizes and configurations to ensure seamless integration with your specific equipment and application needs. Contact us to discuss your individual specifications.
Beyond belt scrapers, our expansive portfolio features a broad spectrum of
solutions designed for industries requiring exceptional wear and impact resistance. Our premier products include
belt scrapers,
mining wear plates,
crusher hammer heads,
components for sand-making machines,
linings for refractory brick molds, and
mixer blades.
Key Features
| Feature |
Details |
| Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
| Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
| Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
| Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
| Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
| Product |
Key Features |
Applications |
| Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
| Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
| Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
| Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
| Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
| Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
| Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
| Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
| Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
| Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
| Industry |
Application |
Benefits |
| Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
| Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
| Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
| Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
| Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
| Benefit |
Details |
| Durability |
Products last up to 10 times longer than traditional components. |
| Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
| CustomSolutions |
Tailored designs to meet unique operational requirements. |
| Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
| Industry |
Feedback |
| Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
| Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
| Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
CompanyProfile
Our Advantage on Carbide Brazing Products:
1. Unmatched Expertise in Brazing: With a rich legacy of over eight years, Zhuzhou Old Craftsman Precision Alloy Co., Ltd. has meticulously honed its craftsmanship through countless carbide brazing experiments. This dedication has led to the development of unparalleled expertise, ensuring that we meet the highest standards of precision and quality.
2. Rigorous Quality Control: Our steadfast commitment to excellence is evident in our stringent quality control processes. Every step of the production line is carefully scrutinized, ensuring that each product reflects our superior standards, from inception to completion.
3. Rapid Delivery: Leveraging a team of highly skilled artisans and state-of-the-art technology, we guarantee that your orders are processed and delivered with remarkable speed and accuracy, exceeding your expectations every time.
4. Superior After-Sales Service: Our dedication to our customers does not end at the point of sale. We prioritize maintaining an ongoing dialogue to ensure total satisfaction and confidence in our products, reinforcing long-lasting trust and reliability.
Packaging & Shipping
Q&A
Q1: Are you a manufacturer or a trading company?
We proudly stand as a dedicated manufacturer of tungsten carbide products. Our expertise shines through in creating specialized carbide vacuum brazing solutions crafted with the utmost precision and care.
Q2: Where is your factory located?
Our state-of-the-art facility is nestled in the vibrant city of Zhuzhou, Hunan province, just a convenient 1-hour drive from the bustling Changsha airport, making visits and collaborations seamless.
Q3: Are the products high quality?
Absolutely! Our commitment to excellence and quality is unwavering. We meticulously conduct comprehensive tests on raw materials even before bulk production. We rigorously check physical properties, shape, and tolerance to ensure that only the most qualified products are shipped to our valued customers.
Q4: What's your delivery time?
Typically, if the product is in stock, we deliver in just 3-5 days. If not readily available, anticipate a 7-25 day window, which depends on the order quantity, ensuring flexibility and reliability.
Q5: Do you provide samples?
We generally do not offer free samples. However, for your convenience and satisfaction, sample costs can be deducted from your bulk orders, providing an economical solution.
Q6: How to place an order for tungsten carbide products?
1. Simply fill out your Order List in our online Inquiry System. Alternatively, feel free to reach out to our dedicated sales team via E-mail, WeChat, or Whatsapp for personalized assistance.2. Expect a prompt response within 12 hours of receiving your message to ensure swift, efficient, and exceptional service.
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