| Customization: | Available |
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| After-sales Service: | 30days |
| Warranty: | 30days |
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Description Of Our Product
Using carbide steel for the ceramic mold is a new development. The new model includes a frame, female molds composed of multiple side plates are fixed on the inner wall of the frame, and the side plates composed of cemented carbide and a steel substrate supporting the cemented carbide are placed on the mold surface that is in contact with the ceramic floor and wall tiles. Or the pressure surface is fixed with cemented carbide. It solves the problems of low hardness and short service life of ceramic floor and wall tiles made of alloy steel or high-speed tool steel.
Our Carbide Liner is the perfect ally for ceramic tile mold protection. Built with high-quality materials, it provides superior resilience against wear and abrasion, which in turn extends your molds' service life and minimizes downtime. Easy to install or customize according to specific needs, this product offers consistent production of top-notch tiles that stand up well over time.
We now mainly produce and export these liners to Asia and Europe. All are produced according to customer design. And well received by customers. If you have any doubt about your design, welcome to contact us. We can give you professional suggestions.
I.Carbide Grade for Carbide Liner
| Grade |
Nickel content proportion Ni% |
density g/cm3 |
Hardness (HRA) |
Transverse breaking strength (MPa) |
Particle size (um) |
| YN6 | 6.0 | 14.82 | 92.0 | 2150 | 0.8 |
| YN8 | 8.0 | 14.80 | 91.5 | 2200 | 0.8 |
| YN10 | 10.0 | 14.60 | 90.5 | 2350 | 0.8 |
| YN14 | 14.0 | 14.15 | 88.8 | 2300 | 1.0 |
| YN20 | 20.0 | 14.10 | 88.5 | 2400 | 0.8 |
| YN10S | 10.0 | 14.65 | 92.0 | 2500 | 0.6 |
|
Length
(0/+5)mm |
Width
(0/+5)mm |
Thickness
(+0.5/+0.6)mm |
| 100-200 | 20/22/25 | 4/5 |
| 200-300 | 20/22/25/30 | 4/5 |
| 300-400 | 20/22/25/30 | 4/5 |
| 400-500 | 20/22/25/30 | 4/5 |
| 500-600 | 20/22/25 | 4/5 |
| 600-700 | 22/21/25 | 4/5 |
Remark: If those grades or sizes can't meet your requirements, Let us know your needs, and we wil creat customized solutions for you.
Why choose us
We use carbide to manufacture ceramic brick mold liners. The products we produce are of excellent quality and have won unanimous praise from customers at home and abroad.
Our high level of expertise and service: We have been producing non-magnetic carbide grades for over 10 years and have comprehensive product knowledge. Our products adopt a special glue coating process and strictly control tolerances. We produce 100% according to customer designs and drawings and have very mature customized services.
Good wear resistance: The carbide products we produce are produced from 100% high-quality raw materials and have a stable supply chain. Therefore, our products have better wear resistance and can extend the service life of the mold.
Strong corrosion resistance: When ceramic molds are exposed to corrosive environments, our carbide liners have good corrosion resistance and play a very good protective role.
Maintainability: Our carbide liners make maintenance more flexible, allowing damaged parts to be selectively replaced without having to replace the entire mold. This helps reduce your production downtime and maintenance costs.
Cost-Effective: Directly replacing the entire ceramic mold is expensive, making using our carbide liners an economical alternative. It can enhance wear resistance in key areas while still being able to fully utilize other parts of the ceramic mold, reducing overall costs.
Customization: Special requirements based on different production processes may require the use of different materials in specific areas of the mold. Our alloy liners provide you with a way to custom reinforce only specific areas of your mold when needed.
Application Of Our Product
Ceramic mold carbide liners are mainly used in industries that require high wear resistance, high corrosion resistance, and high-temperature stability:
Ceramic brick-making industry: During the brick-making process, ceramic molds may be affected by high temperature, wear and corrosion, and the use of alloy liners can improve the durability of the molds.
Ceramic porcelain-making industry: During the production process of porcelain making, the mold may be affected by high temperature and wear. The use of alloy liners can extend the service life of the mold.
Ceramic Injection Molding: In the ceramic injection molding process, the mold may be affected by high temperature and pressure, and the use of alloy liners can help improve the durability of the mold.
Ceramic cutting tool manufacturing: In the process of producing ceramic cutting tools, the use of alloy liners can improve the cutting performance and wear resistance of the tool.
Q: Are you a trading company or manufacturer?
A: We are a factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 25-35 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples? is it free or extra?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What are your terms of payment?
A: Payment< 1000 USD, 100% in advance. Payment> 1000 USD, 30% T/T in advance, balance before shipment.
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