Product Description
Crafted with utmost precision and designed for unparalleled endurance, our Tungsten Cement Carbide Conveyor Belt Scraper is a beacon of innovation in high-wear and high-impact environments. Specifically engineered for challenging sectors like mining, sand, stone crushing, and coal transportation, this advanced scraper utilizes cutting-edge vacuum brazing technology, creating a robust and uniform bond between carbide and steel. It offers unmatched durability, exceptional wear resistance, and superior corrosion protection. Engineered to excel in the harshest conditions, this scraper guarantees extended longevity and minimal maintenance, ensuring you always stay ahead. Solution in the realm of efficient and effective industrial conveyor belt cleaning.
Key Features
- Superior Wear Resistance: The integration of tungsten carbide dramatically enhances durability, ensuring it stands resilient against abrasive forces.
- High-Temperature Stability: Delivers reliable performance even under extreme temperature challenges.
- Corrosion Resistance: Expertly crafted to withstand exposure to harsh chemicals and abrasive environments.
- Extended Service Life: Thoughtfully engineered to deliver prolonged usage, significantly reducing replacement frequency and maintenance costs.
- Precision Engineering: Ensures smooth, consistent quality and precision in dimensions, every time.
Technical Specifications
Parameter |
Details |
Material |
Tungsten carbide + stainless steel |
Hardness |
Up to 92.5 HRA |
Bonding Method |
Vacuum brazing |
Operating Temperature |
-40°C to 300°C |
Corrosion Resistance |
High |
Application Industries |
Mining, stone crushing, coal, solid waste |
Available Sizes |
Customizable based on requirements |
Service Life |
3-5 times longer than standard scrapers |
Customization Options
We offer a comprehensive array of sizes and configurations to seamlessly integrate with specific equipment and application needs. Contact us to discuss your unique specifications and requirements.
Beyond belt scrapers, our diverse portfolio includes an extensive range of
solutions crafted for industries that demand exceptional wear and impact resistance. Our premium offerings include
belt scrapers,
mining wear plates,
crusher hammer heads,
components for sand-making machines,
linings for refractory brick molds, and
mixer blades.
Key Features
Feature |
Details |
Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
Product |
Key Features |
Applications |
Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
Industry |
Application |
Benefits |
Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
Benefit |
Details |
Durability |
Products last up to 10 times longer than traditional components. |
Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
CustomSolutions |
Tailored designs to meet unique operational requirements. |
Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
Industry |
Feedback |
Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
CompanyProfile
Our Advantage on Carbide Brazing Products:
1. Unmatched Expertise in Brazing: With an impressive legacy spanning over eight years, we have dedicated ourselves to the art of carbide brazing, conducting thousands of meticulous experiments. This extensive experience has honed our skills, allowing us to offer an unmatched level of expertise and precision in our craft.
2. Rigorous Quality Control: From inception to completion, our unwavering dedication to quality shines through. We meticulously inspect each stage of our production process, ensuring that only the highest standards are upheld, resulting in products that exemplify excellence.
3. Rapid Delivery: Our team of highly skilled artisans, empowered by the latest cutting-edge technology, guarantees that your orders are executed with remarkable speed and precision. We make prompt deliveries an art form.
4. Superior After-Sales Service: Our dedication to excellence doesn't end with a sale. We nurture ongoing communication with our valued customers, ensuring that they receive unparalleled satisfaction and maintain their trust in our high-quality products.
Packaging & Shipping
Q&A
Q1: Are you a manufacturer or a trading company?
We proudly stand as a dedicated manufacturer of tungsten carbide products. Our expertise shines through in specialized carbide vacuum brazing products crafted with precision.
Q2: Where is your factory located?
Our state-of-the-art facility is nestled in the vibrant city of Zhuzhou, Hunan province, just a convenient 1-hour drive from the bustling Changsha airport.
Q3: Are the products high quality?
Absolutely! Our commitment to quality is unwavering. We meticulously test raw materials before bulk production. We rigorously check physical properties, shape, and tolerance to ensure only qualified products are shipped.
Q4: What's your delivery time?
Typically, if in stock, we deliver in 3-5 days. If not, anticipate a 7-25 day window, dependent on the order quantity.
Q5: Do you provide samples?
We generally do not offer free samples. However, sample costs can be deducted from your bulk orders for your convenience.
Q6: How to place an order for tungsten carbide products?
1. Simply fill out your Order List in our online Inquiry System. Alternatively, feel free to reach out to our dedicated sales team via E-mail, WeChat, or Whatsapp.2. Expect a prompt response within 12 hours of receiving your message to ensure swift and efficient service.