Heavy-Duty Conveyor Belt Cleaner Scraper for Long Life and Efficiency

• Customization: Available
• After-sales Service: 30 Days
• Warranty: 30 Days
• Model NO.: ZZLGJ
• Type: Pistons
• Application: Tunnel Boring Machine
• Certification: ISO9001: 2000
• Condition: New
• Type of Tools: Power Tool Parts
• Usage: Adaptor
• Advantage: Long Life and High-Working Efficiency
• Shaping Molud: Exctrusion Mould
• Size: 100mm ~600mm Long Available
• Surface: Mirror Polished
• Grade: Yl10.2 Yg10X
• OEM Service: Available
• Small Order: Available
• Hardness: Super Hard
• Transport Package: Carton Box
• Specification: 37*27*20
• Trademark: Old Craftsman
• Origin: China
• HS Code: 82090090
• Production Capacity: 100000
• Package Size: 33.00cm * 23.00cm * 17.00cm
• Package Gross Weight: 21.000kg

Product Description

Product Description

Tungsten Carbide Secondary Belt Cleaners

Product Overview
ZZ Old Craftsman proudly presents the ultimate solution for demanding industrial environments: our tungsten carbide secondary belt cleaners, expertly crafted for high-wear and high-load settings such as mining, metallurgy, and steel plants. These cleaners harness the power of advanced tungsten carbide, famed for its extraordinary durability and resistance to wear and tear. They excel at efficiently removing debris like ore, coal, and dust from conveyor belts, ensuring seamless operation and enhanced efficiency across various industrial applications.

Why Are More and More Customers Choosing Tungsten Carbide Secondary Belt Cleaners?

With escalating industrial demands, a growing number of companies are opting for tungsten carbide secondary belt cleaners. What makes these cleaners the top choice across industries? Let's delve into the essential reasons:

1. Exceptional Wear Resistance: Why Do They Last Longer?

Industries like mining and steel production pose extreme challenges with intense friction and wear. Conventional materials often succumb under such harsh conditions, leading to frequent replacements and costly downtime. Tungsten carbide, however, is renowned for its hardness-second only to diamond-allowing it to withstand the high-friction, high-impact environments these industries present.

• Question: Are you looking for a solution that extends the service life of your cleaners and reduces maintenance costs?
  Answer: Tungsten carbide cleaners retain their sharpness and resilience much longer than steel or rubber alternatives, potentially lasting up to 10 times longer. This drastically minimizes the need for frequent replacements and maintenance, saving you valuable time and resources.

2. High-Temperature Resistance: Why Can They Perform in Extreme Conditions?

In settings like steel plants or hot ore processing, temperatures can soar beyond 1000°C. Ordinary materials often lose hardness or deform under such extreme heat, but tungsten carbide stands strong, maintaining its performance and strength even at elevated temperatures.

• Question: Can your cleaners withstand high-temperature working conditions?
  Answer: Tungsten carbide excels in temperatures up to 1500°C, remaining stable and efficient in high-heat environments. This makes it a perfect choice for steel mills and mining operations where heat exposure is a constant factor.

3. Superior Corrosion Resistance: How Do They Handle Harsh Chemical Environments?

Conveyor belts in industries like mining or metallurgy often encounter corrosive substances, including acids, alkalis, and salts. Conventional cleaners are prone to corrosion, which can significantly reduce their service life. Tungsten carbide, in contrast, exhibits remarkable resistance to chemical damage, ensuring the cleaner remains effective even in chemically aggressive environments.

• Question: Can your equipment continue to perform in corrosive environments?
  Answer: Tungsten carbide cleaners boast high resistance to acids, alkalis, and other corrosive materials. They remain dependable and efficient, minimizing the risks associated with corrosion and ensuring long-term performance in challenging environments.

4. Improved Cleaning Efficiency: How Does It Help Optimize Operations?

The cleaner's efficiency directly influences the entire conveyor system's performance. Tungsten carbide's unmatched hardness allows it to rapidly and effectively clear debris, preventing material buildup and keeping the conveyor belt in smooth operation. This reduces downtime and keeps production lines running at peak efficiency.

• Question: Are you looking for a cleaner that can improve your operational efficiency and minimize downtime?
  Answer: Tungsten carbide cleaners deliver superior cleaning efficiency, ensuring debris is swiftly and effectively cleared. This leads to fewer material blockages, reduced downtime, and a smoother, more productive operation process.

5. Cost-Effectiveness: Why Is It a Smart Investment?

While the initial cost of tungsten carbide conveyor belt cleaners may be higher compared to traditional alternatives, their unparalleled durability and extended operational lifespan provide an outstanding return on investment. The significant reduction in the frequency of replacements and maintenance expenses effectively compensates for the higher upfront cost, establishing it as a highly cost-effective solution over the long term.

• Question: Are you in search of a cost-effective solution that minimizes long-term maintenance and replacement expenses?
  Answer: Tungsten carbide belt cleaners are an investment that yields substantial returns. Their prolonged lifespan, coupled with excellent performance in challenging conditions, results in considerable savings on maintenance and replacement costs, positioning them as a wise choice for any high-wear environment.

Product Advantages

• Exceptional Wear Resistance: With hardness nearly rivaling that of diamonds, tungsten carbide ensures the cleaners remain sharp and highly effective for a significantly longer duration than conventional materials.
• High-Temperature Resistance: Capable of withstanding temperatures of up to 1500°C, tungsten carbide is well-suited for use in steel mills, high-heat environments, and ore processing facilities.
• Superior Corrosion Resistance: Resistant to corrosion, tungsten carbide cleaners maintain their functionality even in chemically aggressive environments, ensuring lasting performance.
• Efficient Cleaning: The remarkable hardness of tungsten carbide facilitates efficient cleaning by swiftly and thoroughly removing materials from the conveyor belt.
• Customizable Design: We provide bespoke sizes, shapes, and specifications tailored to your specific needs and environmental conditions.

Compare with other materials:

Property	Tungsten Carbide	Chromium Carbide	White Iron	Manganese Steel	Ceramic
Hardness	★★★★★ (Extremely high, one of the most  wear-resistant  materials )	★★★★☆ (High hardness)	★★★★☆ (high hardness, better after  heat treatment)	★★★☆☆ (medium, dependent on  self hardening  characteristics)	★★★★★ (Extremly high, excellent wear resistance,)
Wear Resistance	★★★★★ (best, suitable  for high wearenvironments )	★★★★☆ (High wear resistance,  commonly used in  friction scenarios)	★★★★☆ (High wear  resistance,  higher economy)	★★★☆☆ (Wear resistant only  under high  impact conditions)	★★★★★ (Extremely high ,  especially suitable  for corrosive  environments)
Impact  Resistance	★★★★☆ (Good, suitable for  medium impact  environments)	★★★☆☆ (Low impact  resistance, fragile and prone to cracking)	★★☆☆☆ (Poor impact  toughness, prone to  cracking)	★★★★★ (Extremely high,  most suitable for  high impact  working conditions)	★★☆☆☆ (High brittleness, not suitable for impact scenarios)
Cost  Efficiency	★★★★☆ (High initial cost,  but long lifespan)	★★★★☆ (Medium cost,  high cost-effectiveness)	★★★☆☆ (Low cost, but  requires frequent  replacement)	★★★☆☆ (Low initial cost,  but fast wear and tear)	★★★☆☆ (High cost,  only applicable  in high-value situations)
Temperature Stability	★★★★★ (Excellent, suitable for high temperature  environments)	★★★★☆ (High,  but with limitations)	★★★☆☆ (average)	★★★☆☆ (Performance  degradation under high  temperature environment)	★★★★★ (Excellent,  able to withstand extremely high temperatures)

Applications

• Mining: Ideal for managing high-load materials such as coal, ore, and rocks within mining operations.
• Metallurgy: Perfectly suited for steel mills and other high-temperature, high-corrosion environments in the metallurgy industry.
• Cement and Construction: Utilized for cleaning conveyor belts in cement plants and the production of construction materials.
• Other Heavy Industries: An excellent choice for any industry demanding a robust, high-performance belt cleaning solution for challenging working environments.

Customer Cases

• A Mining Company: By transitioning to tungsten carbide secondary belt cleaners, the company witnessed an increase in service life from 3 months to 12 months, achieving a 70% reduction in maintenance costs and experiencing fewer interruptions due to material build-up.
• A Steel Plant: The adoption of tungsten carbide cleaners led to reduced downtime due to equipment wear and tear, boosting production efficiency by an impressive 20%.

For more detailed information on specific types, please inform us so we can assist you better.


 

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Packaging & Shipping

Q&A

Q1: Are you a manufacturer or a trading company?
We proudly stand as a distinguished manufacturer specializing in premium, top-tier tungsten carbide products, renowned for their unparalleled quality and excellence.

Q2: Where is your factory located?
Nestled in the vibrant industrial hub of Zhuzhou city, within Hunan province, our factory boasts a prime location, conveniently just a short one-hour drive from the bustling Changsha airport.

Q3: Are the products of High Quality?
Absolutely, without a doubt. We conduct rigorous, meticulous testing of the raw materials before commencing any bulk production. Our comprehensive quality checks include thorough assessments of physical properties, shape accuracy, and tolerance levels, ensuring that only the finest products make their way to you before shipping.

Q4: What's your delivery time?
Typically, if the items are in stock, we ensure a swift and efficient delivery within a mere 3-5 days. For items that are out of stock, delivery time varies between 7-25 days, depending on the order volume.

Q5: Do you provide samples?
While we generally do not offer free samples, we are delighted to offset the sample cost against your subsequent bulk orders, ensuring maximum value in every transaction.

Q6: How to place an order of tungsten carbide products?
1. Simply fill out your Order List within our seamless online Inquiry System. (Additionally, you can reach out directly to our dedicated and responsive sales team via E-mail, WeChat, or Whatsapp.) 2. Expect our prompt and attentive response within 12 hours upon receiving your message, ensuring a smooth and efficient ordering process for your convenience.