Product Description
Crafted with meticulous precision and engineered for unwavering endurance, our Tungsten Cement Carbide Conveyor Belt Scraper epitomizes cutting-edge innovation for high-wear and high-impact applications. Ideal for the toughest environments such as mining, sand, stone crushing, and coal transportation, this scraper utilizes state-of-the-art vacuum brazing technology, creating an exceptionally strong and uniform bond between carbide and steel. This results in unparalleled durability, remarkable wear resistance, and outstanding corrosion protection. Designed for peak performance in the harshest conditions, this scraper ensures longevity with minimal maintenance required. solution in the domain of industrial conveyor belt cleaning.
Key Features
- Superior Wear Resistance: The integration of tungsten carbide significantly enhances longevity and ensures steadfast resilience against abrasiveness.
- High-Temperature Stability: Guarantees reliable performance even under extreme temperature conditions.
- Corrosion Resistance: Expertly designed to withstand exposure to harsh chemicals and abrasive environments.
- Extended Service Life: Meticulously engineered for extended use, significantly reducing replacement frequency and maintenance costs.
- Precision Engineering: Ensures smooth, consistent quality and precision in every dimension.
Technical Specifications
| Parameter |
Details |
| Material |
Tungsten carbide + stainless steel |
| Hardness |
Up to 92.5 HRA |
| Bonding Method |
Vacuum brazing |
| Operating Temperature |
-40°C to 300°C |
| Corrosion Resistance |
High |
| Application Industries |
Mining, stone crushing, coal, solid waste |
| Available Sizes |
Customizable based on requirements |
| Service Life |
3-5 times longer than standard scrapers |
Customization Options
We offer a wide variety of sizes and configurations to perfectly fit specific equipment and application needs. Connect with us to discuss your unique requirements.
Beyond belt scrapers, our extensive product portfolio includes a wide range of
solutions tailored for industries requiring exceptional wear and impact resistance. Our premium offerings include
belt scrapers,
mining wear plates,
crusher hammer heads,
components for sand-making machines,
linings for refractory brick molds, and
mixer blades.
Key Features
| Feature |
Details |
| Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
| Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
| Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
| Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
| Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
| Product |
Key Features |
Applications |
| Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
| Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
| Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
| Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
| Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
| Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
| Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
| Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
| Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
| Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
| Industry |
Application |
Benefits |
| Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
| Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
| Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
| Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
| Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
| Benefit |
Details |
| Durability |
Products last up to 10 times longer than traditional components. |
| Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
| CustomSolutions |
Tailored designs to meet unique operational requirements. |
| Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
| Industry |
Feedback |
| Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
| Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
| Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
CompanyProfile
Our Advantage on Carbide Brazing Products:
1. Unmatched Expertise in Brazing: With over eight years of dedicated experience in the field, we have conducted thousands of meticulous carbide brazing experiments. This has allowed us to hone our skills to perfection, resulting in unrivaled expertise and craftsmanship.
2. Rigorous Quality Control: From the initial phase to the final product, we uphold an unwavering pledge to quality. We meticulously inspect each production stage, ensuring that the superior standards we promise are consistently met and exceeded.
3. Rapid Delivery: Our team, composed of seasoned artisans and equipped with state-of-the-art technology, guarantees that your orders are fulfilled swiftly and with unparalleled precision. This ensures timely delivery without compromising on quality.
4. Superior After-Sales Service: Our dedication goes beyond just making the sale; we engage in ongoing communication with our clients to guarantee their complete satisfaction and foster enduring trust in our high-quality products.
Packaging & Shipping
Q&A
Q1: Are you a manufacturer or a trading company?
We proudly stand as a dedicated manufacturer of tungsten carbide products. Our expertise shines through in specialized carbide vacuum brazing products crafted with precision.
Q2: Where is your factory located?
Our state-of-the-art facility is nestled in the vibrant city of Zhuzhou, Hunan province, just a convenient 1-hour drive from the bustling Changsha airport.
Q3: Are the products high quality?
Absolutely! Our commitment to quality is unwavering. We meticulously test raw materials before bulk production. We rigorously check physical properties, shape, and tolerance to ensure only qualified products are shipped.
Q4: What's your delivery time?
Typically, if in stock, we deliver in 3-5 days. If not, anticipate a 7-25 day window, dependent on the order quantity.
Q5: Do you provide samples?
We generally do not offer free samples. However, sample costs can be deducted from your bulk orders for your convenience.
Q6: How to place an order for tungsten carbide products?
1. Simply fill out your Order List in our online Inquiry System. Alternatively, feel free to reach out to our dedicated sales team via E-mail, WeChat, or Whatsapp.2. Expect a prompt response within 12 hours of receiving your message to ensure swift and efficient service.
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