Customized Wear Liners for Feed Chute in Various Hpgr Sizes

• Customization: Available
• After-sales Service: 30 Days
• Warranty: 30days
• Model NO.: Differen types
• Condition: New
• Certification: CE, ISO9001
• Standard: DIN, GB, BS
• Customized: Customized
• Material: Metal
• Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
• Size: Any Size Accepted Customized
• Grade: Yg6,Yg8,Yn8,Yn10,Yg15, Yl10.2
• Surface: Polished or Unground
• Delivery Time: 15days
• Applications: Cutting Tool
• Blank Tolerance: +/-0.05
• Product Name: Tungsten Carbide
• Quality: 100% G Virgin Materials.
• Shiping: DHL,FedEx,TNT,UPS,EMS
• MOQ: 2 Kg
• Transport Package: Carton
• Specification: Customized
• Trademark: Old Craftsman
• Origin: Hunan
• HS Code: 82090090
• Production Capacity: 7000kg/Month
• Package Size: 33.00cm * 23.00cm * 17.00cm
• Package Gross Weight: 21.000kg

Product Description

Tungsten Carbide Vacuum Brazed Wear Plate for HPGR - Redefining Durability

Product Overview

Introducing the Tungsten Carbide Vacuum Brazed Wear Plate - a revolutionary leap in the realm of wear-resistant materials. This state-of-the-art product is meticulously crafted to withstand extreme wear and impact, seamlessly integrating the unmatched hardness of tungsten carbide with pioneering vacuum brazing technology. Specifically engineered for high-stress conditions, such as those found in crusher feed chutes for HPGR, this wear plate delivers unparalleled durability, setting an unprecedented benchmark for wear resistance and cost-effectiveness.

Why Choose Tungsten Carbide Vacuum Brazed Wear Plate for HPGR feed chute?

1. Material Innovation: High Hardness

   • The surface hardness impressively exceeds HRC70, positioning it as one of the most robust materials available in the market.
   • Provides exceptional resistance to abrasion, particularly in high-stress and high-impact scenarios.

2. Technological Breakthrough: Vacuum Brazing Excellence

   • This innovation eliminates the prevalent issue of particle detachment, ensuring that tungsten carbide granules remain firmly bonded to the base plate.
   • Precision-controlled thermal processes are employed to maintain the material's performance stability.

3. Comprehensive Performance Upgrade

   • The surface layer boasts extraordinary wear resistance, while the base plate guarantees impact toughness, creating an impeccable synergy ideal for demanding environments.

Key Advantages

• Unmatched Wear Resistance: Extends the lifespan by a remarkable 5-10 times compared to conventional wear plates.
• Cost Efficiency: Significantly reduces downtime, maintenance frequency, and operational expenses.
• Adaptability to Harsh Environments: Maintains reliable performance in high-wear, high-impact, and corrosive conditions.
• Customizable Options: Offers tailored designs for thickness, dimensions, and shapes to accommodate a wide range of applications.

Compare with other materials:

Property	Tungsten Carbide	Chromium Carbide	White Iron	Manganese Steel	Ceramic
Hardness	★★★★★ (Extremely high, one of the most  wear-resistant  materials )	★★★★☆ (High hardness)	★★★★☆ (high hardness, better after  heat treatment)	★★★☆☆ (medium, dependent on  self hardening  characteristics)	★★★★★ (Extremly high, excellent wear resistance,)
Wear Resistance	★★★★★ (best, suitable  for high wearenvironments )	★★★★☆ (High wear resistance,  commonly used in  friction scenarios)	★★★★☆ (High wear  resistance,  higher economy)	★★★☆☆ (Wear resistant only  under high  impact conditions)	★★★★★ (Extremely high ,  especially suitable  for corrosive  environments)
Impact  Resistance	★★★★☆ (Good, suitable for  medium impact  environments)	★★★☆☆ (Low impact  resistance, fragile and prone to cracking)	★★☆☆☆ (Poor impact  toughness, prone to  cracking)	★★★★★ (Extremely high,  most suitable for  high impact  working conditions)	★★☆☆☆ (High brittleness, not suitable for impact scenarios)
Cost  Efficiency	★★★★☆ (High initial cost,  but long lifespan)	★★★★☆ (Medium cost,  high cost-effectiveness)	★★★☆☆ (Low cost, but  requires frequent  replacement)	★★★☆☆ (Low initial cost,  but fast wear and tear)	★★★☆☆ (High cost,  only applicable  in high-value situations)
Temperature Stability	★★★★★ (Excellent, suitable for high temperature  environments)	★★★★☆ (High,  but with limitations)	★★★☆☆ (average)	★★★☆☆ (Performance  degradation under high  temperature environment)	★★★★★ (Excellent,  able to withstand extremely high temperatures)

 

Technical Specifications

• Material: Composed of tungsten carbide granules and a steel base plate
• Hardness: Features a surface hardness of HRC70+
• Thickness Range: Available in a customizable range of 6mm-50mm
• Technology: Utilizes advanced vacuum brazing technology

Applications

• Mining Industry: Ideal for crusher feed chutes and conveyor system liners
• Cement Production: Perfect for wear-resistant liners and protective components
• Power Plants: Essential for coal mill liners and flow diverters
• Construction Waste Management: Provides crucial impact zone protection

Our company's strength lies in our OEM capabilities, allowing us to customize wear plates from carbide grade to product shape. We oversee every production stage, beginning with powder mixing, ensuring consistent quality throughout to deliver uniform, high-caliber wear plates. We boast a comprehensive production line starting from powder mixing:


 

Hot Products

Company Profile

The Unmatched Advantages of Our Carbide Brazing Products:
1. Extensive Expertise in Brazing: With over eight years of dedicated research and development, we have conducted thousands of carbide brazing experiments, amassing a wealth of mature experience that guarantees superior product quality and performance.
2. Holistic Quality Control: Our commitment to excellence is reflected in our meticulous quality control processes, where rigorous inspections are conducted throughout the entire production line to ensure only the finest results.
3. Swift and Reliable Delivery: Thanks to our skilled workforce and state-of-the-art equipment, we offer fast and reliable delivery times, ensuring you receive your products exactly when you need them.
4. Outstanding After-Sales Service: We prioritize maintaining strong relationships with our customers, consistently engaging with them to ensure their complete satisfaction and to address any needs promptly.

Packaging & Shipping

Q&A

Q: Are you a trading company or manufacturer?
A: We are a factory.

Q: How long is your delivery time?
A: Typically, if we have the products in stock, you can expect delivery within a swift 5-10 days. However, should the items be unavailable, please allow for a meticulous production period of 25-35 days, dependent on order quantity.

Q: Do you provide samples? Is it free or extra?
A: Absolutely! We are pleased to offer samples at no cost to you, though we kindly ask you to cover the freight charges.

Q: What are your terms of payment?
A: For purchases totaling less than 1000 USD, we require full payment upfront. For amounts exceeding 1000 USD, a 30% T/T deposit is needed in advance, with the remaining balance due before shipment.