Product Description
Meticulously crafted with unparalleled precision and engineered for exceptional endurance, our Tungsten Cement Carbide Conveyor Belt Scraper leads the industry in cutting-edge innovation for high-wear and high-impact environments. Ideally suited for rigorous applications such as mining, sand processing, stone crushing, and coal transportation, this scraper utilizes advanced vacuum brazing technology to create an exceptionally strong and cohesive bond between carbide and steel. This meticulous process ensures unparalleled durability, remarkable wear resistance, and extraordinary corrosion protection. Designed for optimal performance in the most challenging conditions, this scraper guarantees extended longevity and reduced maintenance requirements, delivering superior value. Innovative Solution in the specialized field of industrial conveyor belt cleaning.
Key Features
- Unmatched Wear Resistance: With the integration of tungsten carbide, durability is significantly enhanced, offering robust defense against abrasiveness and wear.
- High-Temperature Stability: Ensures consistent reliability and performance even under extreme thermal conditions.
- Enhanced Corrosion Resistance: Expertly crafted to withstand exposure to harsh chemicals and abrasive environments, ensuring longevity.
- Extended Service Life: Thoughtfully engineered for prolonged use, significantly reducing replacement frequency and maintenance costs, optimizing operational efficiency.
- Precision Engineering: Ensures smooth operation with consistent quality and precise dimensions, meeting exacting standards.
Technical Specifications
Parameter |
Details |
Material |
Tungsten carbide + stainless steel |
Hardness |
Up to 92.5 HRA |
Bonding Method |
Vacuum brazing |
Operating Temperature |
-40°C to 300°C |
Corrosion Resistance |
High |
Application Industries |
Mining, stone crushing, coal, solid waste |
Available Sizes |
Customizable based on requirements |
Service Life |
3-5 times longer than standard scrapers |
Customization Options
We offer a comprehensive range of sizes and configurations tailored to seamlessly integrate with specific equipment and application requirements. Contact us to tailor a solution to your unique specifications.
Beyond belt scrapers, our extensive portfolio features a wide variety of
cutting-edge solutions designed for industries requiring exceptional wear and impact resistance. Our top-tier offerings include
belt scrapers,
high-performance mining wear plates,
crusher hammer heads engineered for resilience,
specialized components for sand-making machinery,
durable linings for refractory brick molds, and
precision mixer blades.
Key Features
Feature |
Details |
Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
Product |
Key Features |
Applications |
Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
Industry |
Application |
Benefits |
Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
Benefit |
Details |
Durability |
Products last up to 10 times longer than traditional components. |
Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
CustomSolutions |
Tailored designs to meet unique operational requirements. |
Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
Industry |
Feedback |
Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
CompanyProfile
Our Advantage on Carbide Brazing Products:
1. Unmatched Expertise in Brazing: With an impressive track record spanning over eight years, Zhuzhou Old Craftsman Precision Alloy Co., Ltd. has conducted thousands of meticulous carbide brazing experiments. Our relentless pursuit of perfection and innovation has honed our skills to deliver expertise that remains unrivaled in the industry.
2. Rigorous Quality Control: From inception to completion, we uphold an unwavering dedication to quality. Our meticulous inspection process at each production stage guarantees adherence to superior standards, ensuring that every product we deliver is nothing short of excellence.
3. Rapid Delivery: Our team of seasoned artisans, armed with state-of-the-art technology, guarantees that your orders are executed with remarkable speed and precision. Experience the efficiency and reliability that set us apart from the competition.
4. Superior After-Sales Service: Our commitment to excellence transcends the point of sale. We engage in ongoing communication with our valued customers to ensure complete satisfaction and unwavering trust in our high-quality industrial belt scraper blades. Your success is our mission.
Packaging & Shipping
Q&A
Q1: Are you a manufacturer or a trading company?
We proudly stand as a dedicated manufacturer specializing in tungsten carbide products. Our expertise is evident in our exceptional carbide vacuum brazing products, each crafted with unmatched precision and care.
Q2: Where is your factory located?
Our cutting-edge facility is located in the dynamic city of Zhuzhou, Hunan province, just a swift 1-hour drive from the bustling Changsha airport, ensuring easy access and logistical convenience.
Q3: Are the products high quality?
Absolutely! Our steadfast commitment to unparalleled quality is at our core. We meticulously test raw materials before commencing bulk production to ensure excellence. We conduct rigorous checks on physical properties, shape, and tolerance, guaranteeing that only the finest, qualified products are delivered to you.
Q4: What's your delivery time?
Typically, if items are in stock, we ensure delivery within 3-5 days. If not, expect a timeframe of 7-25 days, tailored to the specific order quantity, ensuring timely fulfillment.
Q5: Do you provide samples?
We generally do not offer free samples; however, for your convenience, sample costs can be offset against your future bulk orders.
Q6: How to place an order for tungsten carbide products?
1. Simply enter your Order List in our online Inquiry System. Alternatively, connect with our dedicated sales team via E-mail, WeChat, or Whatsapp for personalized assistance.2. Expect a swift and thorough response within 12 hours of your message to facilitate a seamless and efficient ordering process.