Product Description
Engineered with precision and crafted for unparalleled endurance, our Tungsten Cement Carbide Conveyor Belt Scraper is a beacon of innovation for high-wear, high-impact conditions. This exceptional scraper caters to the rigorous demands of industries such as mining, sand, stone crushing, and coal transportation, employing state-of-the-art vacuum brazing technology. This technique ensures a robust, flawless bond between carbide and steel, providing unrivaled durability, superior wear resistance, and advanced corrosion protection. Designed to excel in the most challenging environments, this scraper offers remarkable longevity and reduces maintenance needs to a minimum. Innovative Solution in the sophisticated world of industrial conveyor belt maintenance.
Key Features
- Unmatched Wear Resistance: The integration of tungsten carbide elevates durability, offering formidable resilience against abrasive forces.
- High-Temperature Stability: Delivers reliable performance even under extreme thermal conditions.
- Exceptional Corrosion Resistance: Specifically engineered to withstand harsh chemical exposure and abrasive environments.
- Extended Service Life: Meticulously designed for prolonged utility, dramatically reducing the need for frequent replacements and lowering maintenance costs.
- Precision Engineering: Ensures seamless, consistent quality and impeccable precision in dimensions.
Technical Specifications
| Parameter |
Details |
| Material |
Tungsten carbide + stainless steel |
| Hardness |
Up to 92.5 HRA |
| Bonding Method |
Vacuum brazing |
| Operating Temperature |
-40°C to 300°C |
| Corrosion Resistance |
High |
| Application Industries |
Mining, stone crushing, coal, solid waste |
| Available Sizes |
Customizable based on requirements |
| Service Life |
3-5 times longer than standard scrapers |
Customization Options
We offer a comprehensive selection of sizes and configurations, ensuring seamless integration with specific equipment and application requirements. Contact us to discuss how we can meet your bespoke specifications.
Beyond belt scrapers, our expansive portfolio boasts a diverse array of
solutions tailored to industries in need of superior wear and impact resistance. Our elite product offerings include
belt scrapers,
mining wear plates,
crusher hammer heads,
components for sand-making machines,
linings for refractory brick molds, and
mixer blades.
Key Features
| Feature |
Details |
| Exceptional Durability |
Tungsten carbide hardness up to 92.5 HRA for outstanding wear resistance. |
| Advanced Technology |
Vacuum brazing ensures strong bonding and superior impact resistance. |
| Versatile Applications |
Tailored solutions for mining, sand-making, refractory production, and more. |
| Temperature Resistance |
Performs reliably in temperatures ranging from -40°C to 300°C. |
| Cost Efficiency |
Extended lifespan reduces maintenance frequency and operational downtime. |
Product Range
| Product |
Key Features |
Applications |
| Belt Scraper |
Durable and efficient cleaning of conveyor belts, sharp tungsten carbide edges. |
Mining, coal plants, ports. |
| Wear Plates |
High impact and wear resistance for mining and crushing applications. |
Mining, solid waste treatment. |
| Crusher Hammer Heads |
Long-lasting performance under high-impact, high-wear conditions. |
Sand-making machines, crushers. |
| Refractory Brick Liners |
Resistant to wear and heat, significantly longer lifespan than traditional liners. |
Refractory brick production. |
| Mixer Blades |
Designed for harsh mixing environments, outstanding resistance to abrasion and corrosion. |
Concrete mixers, solid waste processing. |
Technical Specifications
| Parameter |
Belt Scraper |
Wear Plate |
Hammer Head |
Liner/Mixer Blade |
| Tungsten Carbide Hardness |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
≥ 92.5 HRA |
| Bonding Method |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
Vacuum Brazing |
| Operating Temperature |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
-40°C to 300°C |
| Lifespan |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
5-10x traditional products |
Applications
| Industry |
Application |
Benefits |
| Mining |
Conveyor belt cleaning, wear plates for ore processing. |
Reduced downtime, improved operational efficiency. |
| Sand-Making |
Crusher hammer heads, machine components for high-wear environments. |
Enhanced durability and wear resistance for longer runs. |
| Refractory Production |
Mold liners for bricks, resistant to high temperatures and abrasion. |
Significantly extended mold lifespan, lower replacement costs. |
| Solid Waste Treatment |
Mixer blades for abrasive materials. |
Prolonged service life, reduced maintenance frequency. |
| Coal and Cement Plants |
Belt scrapers and wear liners for handling coal and cement residue. |
Improved cleaning efficiency and minimized equipment wear. |
Customer Benefits
| Benefit |
Details |
| Durability |
Products last up to 10 times longer than traditional components. |
| Cost Savings |
Reduced downtime and maintenance costs increase profitability. |
| CustomSolutions |
Tailored designs to meet unique operational requirements. |
| Proven Technology |
Trusted by global leaders in mining, construction, and refractory sectors. |
Customer Testimonials
| Industry |
Feedback |
| Mining |
"The wear plates and belt scrapers significantly improved our conveyor system uptime." |
| Refractory Production |
"Mold liners have outlasted our previous solutions by over a year, reducing operational costs." |
| Sand-Making |
"Hammer heads are exceptionally durable. Highly recommend for high-impact environments." |
Hot Products
CompanyProfile
Our Advantage on Carbide Brazing Products:
1. Unmatched Expertise in Brazing: With over eight years of dedicated experience, Zhuzhou Old Craftsman Precision Alloy Co., Ltd. has mastered the art of carbide brazing through countless experiments. Our expertise is unparalleled, ensuring that our products exceed industry standards and meet the highest expectations.
2. Rigorous Quality Control: Our commitment to excellence is ingrained in our processes, beginning with the very first step and continuing through to the final product. Every stage of our production line is meticulously inspected, guaranteeing the highest standards and superior quality in every piece.
3. Rapid Delivery: Powered by a team of seasoned artisans and the latest technology, we promise swift fulfillment of your orders. Precision and speed are our trademarks, ensuring that you receive your products exactly when needed.
4. Superior After-Sales Service: Our dedication doesn't end with a sale. We prioritize establishing lasting relationships through continuous communication, ensuring our customers experience complete satisfaction and enduring trust in the quality and reliability of our products.
Packaging & Shipping
Q&A
Q1: Are you a manufacturer or a trading company?
We are proud to be a specialized manufacturer of tungsten carbide products, showcasing our dedication and expertise in producing precision-engineered carbide vacuum brazing solutions.
Q2: Where is your factory located?
Our cutting-edge manufacturing facility is strategically located in the dynamic city of Zhuzhou, Hunan province, offering seamless accessibility with just a quick 1-hour drive from the bustling Changsha airport.
Q3: Are the products high quality?
Absolutely! We hold an unwavering commitment to superior quality, ensuring each raw material is meticulously tested and scrutinized before entering the bulk production phase. We conduct rigorous inspections of the physical properties, shape, and tolerance, guaranteeing that only products meeting our exacting standards are delivered to you.
Q4: What's your delivery time?
If your desired products are in stock, count on a speedy delivery within 3-5 days. For items not in stock, anticipate a delivery timeframe of 7-25 days, tailored to your order quantity.
Q5: Do you provide samples?
While we typically do not offer complimentary samples, we provide the flexibility to deduct sample costs from your subsequent bulk orders, ensuring your satisfaction and convenience.
Q6: How to place an order for tungsten carbide products?
1. Simply populate your Order List in our user-friendly online Inquiry System, or connect with our attentive sales team via E-mail, WeChat, or WhatsApp for personalized assistance.2. We assure you of a prompt and responsive engagement, with an expectation to hear back from us within 12 hours, facilitating a swift and efficient ordering experience.
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